/** Copyright (C) 2012-2025 by Autodesk, Inc. All rights reserved. proLIGHT Lathe post processor configuration. $Revision: 44164 2399bc62759fa802328708c32fe22eea9cb8a275 $ $Date: 2025-02-10 14:52:26 $ FORKID {98CCE47E-59C9-4EF1-BA85-E387F4337CAA} */ description = "proLIGHT Turning"; vendor = "Light Machines"; vendorUrl = "http://www.autodesk.com"; legal = "Copyright (C) 2012-2025 by Autodesk, Inc."; certificationLevel = 2; minimumRevision = 45702; longDescription = "Generic lathe post for proLIGHT. Use Turret 0 for Positional Turret, Turret 101 for QCTP on X- Post, Turret 102 for QCTP on X+ Post, Turret 103 for Gang Tooling on X- Post, Turret 104 for Gang Tooling on X+ Tool Post."; extension = "nc"; programNameIsInteger = true; setCodePage("ascii"); capabilities = CAPABILITY_TURNING; tolerance = spatial(0.002, MM); minimumChordLength = spatial(0.25, MM); minimumCircularRadius = spatial(0.01, MM); maximumCircularRadius = spatial(1000, MM); minimumCircularSweep = toRad(0.01); maximumCircularSweep = toRad(355); allowHelicalMoves = false; allowedCircularPlanes = 1 << PLANE_ZX; // allow ZX plane only highFeedrate = (unit == IN) ? 100 : 5000; // user-defined properties properties = { writeMachine: { title : "Write machine", description: "Output the machine settings in the header of the code.", group : "formats", type : "boolean", value : false, scope : "post" }, writeTools: { title : "Write tool list", description: "Output a tool list in the header of the code.", group : "formats", type : "boolean", value : false, scope : "post" }, safePositionMethod: { title : "Safe Retracts", description: "Select your desired retract option.", group : "homePositions", type : "enum", values : [ {title:"G28", id:"G28"}, {title:"G53", id:"G53"} ], value: "G53", scope: "post" }, safePositionStyle: { title : "Safe retract style", description: "Select your desired order for the axes to retract.", group : "homePositions", type : "enum", values : [ {title:"Only X", id:"X"}, {title:"Only Z", id:"Z"}, {title:"Both X then Z", id:"XZ"}, {title:"Both Z then X", id:"ZX"}, {title:"Both same line", id:"singleLineXZ"} ], value: "XZ", scope: "post" }, approachStyle: { title : "Approach style", description: "Select your desired order for the axes to approach.", type : "enum", group : "preferences", values : [ {title:"First Z then X", id:"ZX"}, {title:"Both XZ in same line", id:"singleLineXZ"} ], value: "singleLineXZ", scope: "post" }, showSequenceNumbers: { title : "Use sequence numbers", description: "'Yes' outputs sequence numbers on each block, 'Only on tool change' outputs sequence numbers on tool change blocks only, and 'No' disables the output of sequence numbers.", group : "formats", type : "enum", values : [ {title:"Yes", id:"true"}, {title:"No", id:"false"}, {title:"Only on tool change", id:"toolChange"} ], value: "true", scope: "post" }, sequenceNumberStart: { title : "Start sequence number", description: "The number at which to start the sequence numbers.", group : "formats", type : "integer", value : 10, scope : "post" }, sequenceNumberIncrement: { title : "Sequence number increment", description: "The amount by which the sequence number is incremented by in each block.", group : "formats", type : "integer", value : 1, scope : "post" }, optionalStop: { title : "Optional stop", description: "Outputs optional stop code during when necessary in the code.", group : "preferences", type : "boolean", value : true, scope : "post" }, separateWordsWithSpace: { title : "Separate words with space", description: "Adds spaces between words if 'yes' is selected.", group : "formats", type : "boolean", value : true, scope : "post" }, useRadius: { title : "Radius arcs", description: "If yes is selected, arcs are outputted using radius values rather than IJK.", group : "preferences", type : "boolean", value : false, scope : "post" }, showNotes: { title : "Show notes", description: "Writes operation notes as comments in the outputted code.", group : "formats", type : "boolean", value : false, scope : "post" }, useCycles: { title : "Use cycles", description: "Specifies if canned drilling cycles should be used.", group : "preferences", type : "boolean", value : true, scope : "post" }, homePositionX: { title : "G53 home position X", description: "G53 X-axis home position.", group : "homePositions", type : "number", value : 0, scope : "post" }, homePositionZ: { title : "G53 home position Z", description: "G53 Z-axis home position.", group : "homePositions", type : "number", value : 0, scope : "post" }, useCoolant: { title : "Enable coolant codes", description: "Enable to allow the output of coolant codes.", group : "preferences", type : "boolean", value : false, scope : "post" } }; // wcs definiton wcsDefinitions = { useZeroOffset: false, wcs : [ {name:"Standard", format:"G", range:[54, 59]} ] }; var singleLineCoolant = false; // specifies to output multiple coolant codes in one line rather than in separate lines // samples: // {id: COOLANT_THROUGH_TOOL, on: 88, off: 89} // {id: COOLANT_THROUGH_TOOL, on: [8, 88], off: [9, 89]} // {id: COOLANT_THROUGH_TOOL, on: "M88 P3 (myComment)", off: "M89"} var coolants = [ {id:COOLANT_FLOOD, on:8}, {id:COOLANT_MIST}, {id:COOLANT_THROUGH_TOOL}, {id:COOLANT_AIR}, {id:COOLANT_AIR_THROUGH_TOOL}, {id:COOLANT_SUCTION}, {id:COOLANT_FLOOD_MIST}, {id:COOLANT_FLOOD_THROUGH_TOOL}, {id:COOLANT_OFF, off:9} ]; var permittedCommentChars = " ABCDEFGHIJKLMNOPQRSTUVWXYZ0123456789.,=_-"; var gFormat = createFormat({prefix:"G", decimals:0}); var mFormat = createFormat({prefix:"M", decimals:0}); var spatialFormat = createFormat({decimals:(unit == MM ? 3 : 4), forceDecimal:true}); var xFormat = createFormat({decimals:(unit == MM ? 3 : 4), forceDecimal:true, scale:2}); // diameter mode var yFormat = createFormat({decimals:(unit == MM ? 3 : 4), forceDecimal:true}); var zFormat = createFormat({decimals:(unit == MM ? 3 : 4), forceDecimal:true}); var rFormat = createFormat({decimals:(unit == MM ? 3 : 4), forceDecimal:true}); // radius var feedFormat = createFormat({decimals:(unit == MM ? 4 : 5), forceDecimal:true}); var iFormat = createFormat({decimals:(unit == MM ? 3 : 4), forceDecimal:true, scale:1}); var pitchFormat = createFormat({decimals:(unit == MM ? 3 : 4), forceDecimal:true}); var toolFormat = createFormat({decimals:0}); var rpmFormat = createFormat({decimals:0}); var secFormat = createFormat({decimals:3, forceDecimal:true}); // seconds - range 0.001-99999.999 var taperFormat = createFormat({decimals:1, scale:DEG}); var peckFormat = createFormat({decimals:(unit == MM ? 3 : 4), forceDecimal:true}); // var peckFormat = createFormat({decimals:0, forceDecimal:false, trim:false, width:4, zeropad:true, scale:(unit == MM ? 1000 : 10000)}); var xOutput; // xOutput is defined in setDirectionX() var yOutput = createVariable({prefix:"Y"}, yFormat); var zOutput = createVariable({onchange:function() {retracted[Z] = false;}, prefix:"Z"}, zFormat); var feedOutput = createVariable({prefix:"F"}, feedFormat); var pitchOutput = createVariable({prefix:"F", force:true}, pitchFormat); var sOutput = createVariable({prefix:"S", force:true}, rpmFormat); // circular output var iOutput; // iOutput is defined in setDirectionX() var kOutput = createReferenceVariable({prefix:"K", force:true}, spatialFormat); var g92IOutput = createVariable({prefix:"I"}, zFormat); // no scaling var peckOutput = createVariable({prefix:"Q", force:true}, peckFormat); var gMotionModal = createModal({}, gFormat); // modal group 1 // G0-G3, ... var gAbsIncModal = createModal({}, gFormat); // modal group 3 // G90-91 var gUnitModal = createModal({}, gFormat); // modal group 6 // G70-71 var gCycleModal = createModal({}, gFormat); // modal group 9 // G81, ... var gRetractModal = createModal({}, gFormat); // modal group 10 // G98-99 // fixed settings var gotSecondarySpindle = false; var gotDoorControl = false; var gotTailStock = true; var gotBarFeeder = false; var WARNING_WORK_OFFSET = 0; var QCTP = 0; var TURRET = 1; var GANG = 2; var FRONT = -1; var REAR = 1; // collected state var sequenceNumber; var currentWorkOffset; var optionalSection = false; var forceSpindleSpeed = false; var tapping = false; var toolingData; var previousToolingData; var retracted = new Array(false, false, false); // specifies that the tool has been retracted to the safe plane function getCode(code) { switch (code) { // case "PART_CATCHER_ON": // return mFormat.format(SPECIFY YOUR CODE HERE); // case "PART_CATCHER_OFF": // return mFormat.format(SPECIFY YOUR CODE HERE); case "TAILSTOCK_ON": return mFormat.format(21); case "TAILSTOCK_OFF": return mFormat.format(22); // case "ENGAGE_C_AXIS": // machineState.cAxisIsEngaged = true; // return cAxisEngageModal.format(UNSUPPORTED); // case "DISENGAGE_C_AXIS": // machineState.cAxisIsEngaged = false; // return cAxisEngageModal.format(UNSUPPORTED); // case "POLAR_INTERPOLATION_ON": // return gPolarModal.format(UNSUPPORTED); // case "POLAR_INTERPOLATION_OFF": // return gPolarModal.format(UNSUPPORTED); // case "STOP_LIVE_TOOL": // machineState.liveToolIsActive = false; // return mFormat.format(UNSUPPORTED); // case "STOP_MAIN_SPINDLE": // machineState.mainSpindleIsActive = false; // return mFormat.format(UNSUPPORTED); // case "STOP_SUB_SPINDLE": // machineState.subSpindleIsActive = false; // return mFormat.format(UNSUPPORTED); // case "START_LIVE_TOOL_CW": // machineState.liveToolIsActive = true; // return mFormat.format(UNSUPPORTED); // case "START_LIVE_TOOL_CCW": // machineState.liveToolIsActive = true; // return mFormat.format(UNSUPPORTED); case "START_MAIN_SPINDLE_CW": // machineState.mainSpindleIsActive = true; return mFormat.format(3); case "START_MAIN_SPINDLE_CCW": // machineState.mainSpindleIsActive = true; return mFormat.format(4); // case "START_SUB_SPINDLE_CW": // machineState.subSpindleIsActive = true; // return mFormat.format(UNSUPPORTED); // case "START_SUB_SPINDLE_CCW": // machineState.subSpindleIsActive = true; // return mFormat.format(UNSUPPORTED); // case "MAIN_SPINDLE_BRAKE_ON": // machineState.mainSpindleBrakeIsActive = true; // return cAxisBrakeModal.format(UNSUPPORTED); // case "MAIN_SPINDLE_BRAKE_OFF": // machineState.mainSpindleBrakeIsActive = false; // return cAxisBrakeModal.format(UNSUPPORTED); // case "SUB_SPINDLE_BRAKE_ON": // machineState.subSpindleBrakeIsActive = true; // return cAxisBrakeModal.format(UNSUPPORTED); // case "SUB_SPINDLE_BRAKE_OFF": // machineState.subSpindleBrakeIsActive = false; // return cAxisBrakeModal.format(UNSUPPORTED); // case "FEED_MODE_UNIT_REV": // return gFeedModeModal.format(UNSUPPORTED); // case "FEED_MODE_UNIT_MIN": // return gFeedModeModal.format(UNSUPPORTED); case "CONSTANT_SURFACE_SPEED_ON": return gSpindleModeModal.format(96); case "CONSTANT_SURFACE_SPEED_OFF": return gSpindleModeModal.format(97); // case "MAINSPINDLE_AIR_BLAST_ON": // return mFormat.format(UNSUPPORTED); // case "MAINSPINDLE_AIR_BLAST_OFF": // return mFormat.format(UNSUPPORTED); // case "SUBSPINDLE_AIR_BLAST_ON": // return mFormat.format(UNSUPPORTED); // case "SUBSPINDLE_AIR_BLAST_OFF": // return mFormat.format(UNSUPPORTED); // case "CLAMP_PRIMARY_CHUCK": // return mFormat.format(UNSUPPORTED); // case "UNCLAMP_PRIMARY_CHUCK": // return mFormat.format(UNSUPPORTED); // case "CLAMP_SECONDARY_CHUCK": // return mFormat.format(UNSUPPORTED); // case "UNCLAMP_SECONDARY_CHUCK": // return mFormat.format(UNSUPPORTED); // case "SPINDLE_SYNCHRONIZATION_ON": // machineState.spindleSynchronizationIsActive = true; // return gSynchronizedSpindleModal.format(UNSUPPORTED); // case "SPINDLE_SYNCHRONIZATION_OFF": // machineState.spindleSynchronizationIsActive = false; // return gSynchronizedSpindleModal.format(UNSUPPORTED); // case "START_CHIP_TRANSPORT": // return mFormat.format(UNSUPPORTED); // case "STOP_CHIP_TRANSPORT": // return mFormat.format(UNSUPPORTED); // case "OPEN_DOOR": // return mFormat.format(UNSUPPORTED); // case "CLOSE_DOOR": // return mFormat.format(UNSUPPORTED); default: error(localize("Command " + code + " is not defined.")); return 0; } } function isSpindleSpeedDifferent() { if (isFirstSection()) { return true; } if (getPreviousSection().getTool().clockwise != tool.clockwise) { return true; } if (tool.getSpindleMode() == SPINDLE_CONSTANT_SURFACE_SPEED) { if ((getPreviousSection().getTool().getSpindleMode() != SPINDLE_CONSTANT_SURFACE_SPEED) || rpmFormat.areDifferent(getPreviousSection().getTool().surfaceSpeed, tool.surfaceSpeed)) { return true; } } else { if ((getPreviousSection().getTool().getSpindleMode() != SPINDLE_CONSTANT_SPINDLE_SPEED) || rpmFormat.areDifferent(getPreviousSection().getTool().spindleRPM, spindleSpeed)) { return true; } } return false; } /** Writes the specified block. */ function writeBlock() { if (getProperty("showSequenceNumbers") == "true") { if (optionalSection) { var text = formatWords(arguments); if (text) { writeWords("/", "N" + sequenceNumber, text); } } else { writeWords2("N" + sequenceNumber, arguments); } sequenceNumber += getProperty("sequenceNumberIncrement"); } else { if (optionalSection) { writeWords2("/", arguments); } else { writeWords(arguments); } } } /** Writes the specified optional block. */ function writeOptionalBlock() { if (getProperty("showSequenceNumbers") == "true") { var words = formatWords(arguments); if (words) { writeWords("/", "N" + sequenceNumber, words); sequenceNumber += getProperty("sequenceNumberIncrement"); } } else { writeWords2("/", arguments); } } function formatComment(text) { return "; " + String(text).replace(/[()]/g, ""); } /** Writes the specified block - used for tool changes only. */ function writeToolBlock() { var show = getProperty("showSequenceNumbers"); setProperty("showSequenceNumbers", (show == "true" || show == "toolChange") ? "true" : "false"); writeBlock(arguments); setProperty("showSequenceNumbers", show); } /** Output a comment. */ function writeComment(text) { writeln(formatComment(text)); } function onOpen() { if (getProperty("useRadius")) { maximumCircularSweep = toRad(90); // avoid potential center calculation errors for CNC } yOutput.disable(); if (highFeedrate <= 0) { error(localize("You must set 'highFeedrate' because axes are not synchronized for rapid traversal.")); return; } if (!getProperty("separateWordsWithSpace")) { setWordSeparator(""); } sequenceNumber = getProperty("sequenceNumberStart"); writeln("%"); // fanuc mode - incremental arc centers - use $ for absolute arc centers if (programName) { writeComment(programName); } if (programComment) { writeComment(programComment); } // dump machine configuration var vendor = machineConfiguration.getVendor(); var model = machineConfiguration.getModel(); var description = machineConfiguration.getDescription(); if (getProperty("writeMachine") && (vendor || model || description)) { writeComment(localize("Machine")); if (vendor) { writeComment(" " + localize("vendor") + ": " + vendor); } if (model) { writeComment(" " + localize("model") + ": " + model); } if (description) { writeComment(" " + localize("description") + ": " + description); } } if ((getNumberOfSections() > 0) && (getSection(0).workOffset == 0)) { for (var i = 0; i < getNumberOfSections(); ++i) { if (getSection(i).workOffset > 0) { error(localize("Using multiple work offsets is not possible if the initial work offset is 0.")); return; } } } // dump tool information if (getProperty("writeTools")) { var zRanges = {}; if (is3D()) { var numberOfSections = getNumberOfSections(); for (var i = 0; i < numberOfSections; ++i) { var section = getSection(i); var zRange = section.getGlobalZRange(); var tool = section.getTool(); if (zRanges[tool.number]) { zRanges[tool.number].expandToRange(zRange); } else { zRanges[tool.number] = zRange; } } } var tools = getToolTable(); if (tools.getNumberOfTools() > 0) { for (var i = 0; i < tools.getNumberOfTools(); ++i) { var tool = tools.getTool(i); var comment = "T" + toolFormat.format(tool.number) + " " + (tool.diameter != 0 ? "D=" + spatialFormat.format(tool.diameter) + " " : "") + (tool.isTurningTool() ? localize("NR") + "=" + spatialFormat.format(tool.noseRadius) : localize("CR") + "=" + spatialFormat.format(tool.cornerRadius)) + (tool.taperAngle > 0 && (tool.taperAngle < Math.PI) ? " " + localize("TAPER") + "=" + taperFormat.format(tool.taperAngle) + localize("deg") : "") + (zRanges[tool.number] ? " - " + localize("ZMIN") + "=" + spatialFormat.format(zRanges[tool.number].getMinimum()) : "") + " - " + localize(getToolTypeName(tool.type)); writeComment(comment); } } } // absolute coordinates writeBlock(gAbsIncModal.format(90)); switch (unit) { case IN: writeBlock(gUnitModal.format(70)); break; case MM: writeBlock(gUnitModal.format(71)); break; } var usesPrimarySpindle = false; var usesSecondarySpindle = false; for (var i = 0; i < getNumberOfSections(); ++i) { var section = getSection(i); if (section.getType() != TYPE_TURNING) { continue; } switch (section.spindle) { case SPINDLE_PRIMARY: usesPrimarySpindle = true; break; case SPINDLE_SECONDARY: usesSecondarySpindle = true; break; } } if (usesPrimarySpindle) { /* writeBlock( gFormat.format(50), sOutput.format(getProperty("maximumSpindleSpeed")) ); sOutput.reset(); */ } onCommand(COMMAND_START_CHIP_TRANSPORT); } function onComment(message) { writeComment(message); } /** Force output of X, Y, and Z. */ function forceXYZ() { xOutput.reset(); yOutput.reset(); zOutput.reset(); } /** Force output of X, Y, Z, and F on next output. */ function forceAny() { forceXYZ(); feedOutput.reset(); } function forceModals() { if (arguments.length == 0) { // reset all modal variables listed below if (typeof gMotionModal != "undefined") { gMotionModal.reset(); } if (typeof gPlaneModal != "undefined") { gPlaneModal.reset(); } if (typeof gAbsIncModal != "undefined") { gAbsIncModal.reset(); } if (typeof gFeedModeModal != "undefined") { gFeedModeModal.reset(); } } else { for (var i in arguments) { arguments[i].reset(); // only reset the modal variable passed to this function } } } function getSpindle() { if (getNumberOfSections() == 0) { return SPINDLE_PRIMARY; } if (getCurrentSectionId() < 0) { return getSection(getNumberOfSections() - 1).spindle == 0; } if (currentSection.getType() == TYPE_TURNING) { return currentSection.spindle; } else { if (isSameDirection(currentSection.workPlane.forward, new Vector(0, 0, 1))) { return SPINDLE_PRIMARY; } else if (isSameDirection(currentSection.workPlane.forward, new Vector(0, 0, -1))) { if (!gotSecondarySpindle) { error(localize("Secondary spindle is not available.")); } return SPINDLE_SECONDARY; } else { return SPINDLE_PRIMARY; } } } function ToolingData(_tool) { switch (_tool.turret) { // Positional Turret case 0: this.tooling = TURRET; this.toolPost = REAR; break; // QCTP X- case 101: this.tooling = QCTP; this.toolPost = FRONT; break; // QCTP X+ case 102: this.tooling = QCTP; this.toolPost = REAR; break; // Gang Tooling X- case 103: this.tooling = GANG; this.toolPost = FRONT; break; // Gang Tooling X+ case 104: this.tooling = GANG; this.toolPost = REAR; break; default: error(localize("Turret number must be 0 (main turret), 101 (QCTP X-), 102 (QCTP X+, 103 (gang tooling X-), or 104 (gang tooling X+).")); break; } this.number = _tool.number; this.comment = _tool.comment; this.toolLength = _tool.bodyLength; // HSMWorks returns 0 in tool.bodyLength if ((tool.bodyLength == 0) && hasParameter("operation:tool_bodyLength")) { this.toolLength = getParameter("operation:tool_bodyLength"); } } function setDirectionX() { xFormat.setScale(toolingData.toolPost == FRONT ? Math.abs(xFormat.getScale()) * -1 : Math.abs(xFormat.getScale())); iFormat.setScale(toolingData.toolPost == FRONT ? Math.abs(iFormat.getScale()) * -1 : Math.abs(iFormat.getScale())); xOutput = createVariable({onchange:function() {retracted[X] = false;}, prefix:"X"}, xFormat); iOutput = createReferenceVariable({prefix:"I"}, iFormat); } function onSection() { if (currentSection.getType() != TYPE_TURNING) { if (!hasParameter("operation-strategy") || (getParameter("operation-strategy") != "drill")) { if (currentSection.getType() == TYPE_MILLING) { error(localize("Milling toolpath is not supported.")); } else { error(localize("Non-turning toolpath is not supported.")); } return; } } var forceSectionRestart = optionalSection && !currentSection.isOptional(); optionalSection = currentSection.isOptional(); var turning = (currentSection.getType() == TYPE_TURNING); var insertToolCall = forceSectionRestart || isFirstSection() || currentSection.getForceToolChange && currentSection.getForceToolChange() || (tool.number != getPreviousSection().getTool().number) || (tool.compensationOffset != getPreviousSection().getTool().compensationOffset) || (tool.diameterOffset != getPreviousSection().getTool().diameterOffset) || (tool.lengthOffset != getPreviousSection().getTool().lengthOffset); var newSpindle = isFirstSection() || (getPreviousSection().spindle != currentSection.spindle); var newWorkOffset = isFirstSection() || forceSectionRestart || (getPreviousSection().workOffset != currentSection.workOffset); // work offset changes var newWorkPlane = isFirstSection() || forceSectionRestart || !isSameDirection(getPreviousSection().getGlobalFinalToolAxis(), currentSection.getGlobalInitialToolAxis()); // determine which tooling holder is used if (!isFirstSection()) { previousToolingData = toolingData; } toolingData = new ToolingData(tool); toolingData.operationComment = ""; if (hasParameter("operation-comment")) { toolingData.operationComment = getParameter("operation-comment"); } toolingData.toolChange = insertToolCall; if (isFirstSection()) { previousToolingData = toolingData; } tapping = hasParameter("operation:cycleType") && ((getParameter("operation:cycleType") == "tapping") || (getParameter("operation:cycleType") == "right-tapping") || (getParameter("operation:cycleType") == "left-tapping") || (getParameter("operation:cycleType") == "tapping-with-chip-breaking")); setDirectionX(); if (insertToolCall || newSpindle || newWorkOffset || newWorkPlane) { // retract to safe plane if (!isFirstSection() && insertToolCall) { onCommand(COMMAND_COOLANT_OFF); } writeRetract(); } writeln(""); if (hasParameter("operation-comment")) { var comment = getParameter("operation-comment"); if (comment) { writeComment(comment); } } if (getProperty("showNotes") && hasParameter("notes")) { var notes = getParameter("notes"); if (notes) { var lines = String(notes).split("\n"); var r1 = new RegExp("^[\\s]+", "g"); var r2 = new RegExp("[\\s]+$", "g"); for (var line in lines) { var comment = lines[line].replace(r1, "").replace(r2, ""); if (comment) { writeComment(comment); } } } } if (insertToolCall) { forceModals(); if (!isFirstSection() && getProperty("optionalStop")) { onCommand(COMMAND_OPTIONAL_STOP); } if (tool.number > 99) { warning(localize("Tool number exceeds maximum value.")); } if ((toolingData.tooling == QCTP) || tool.getManualToolChange()) { var comment = formatComment(localize("CHANGE TO T") + tool.number + " " + localize("ON") + " " + localize((toolingData.toolPost == REAR) ? "REAR TOOL POST" : "FRONT TOOL POST")); writeBlock(mFormat.format(0), comment); } writeToolBlock("T" + toolFormat.format(tool.number), mFormat.format(6)); if (tool.comment) { writeComment(tool.comment); } } if (newSpindle) { // select spindle if required } var initialPosition = getFramePosition(currentSection.getInitialPosition()); var spindleChanged = forceSpindleSpeed || newSpindle || isSpindleSpeedDifferent(); if (insertToolCall || spindleChanged) { forceSpindleSpeed = false; if (spindleSpeed < 1) { error(localize("Spindle speed out of range.")); return; } if (spindleSpeed > 99999) { warning(localize("Spindle speed exceeds maximum value.")); } switch (currentSection.spindle) { case SPINDLE_PRIMARY: // main spindle if (true) { if (currentSection.feedMode == FEED_PER_REVOLUTION) { error(localize("Feed per revolution is not supported by the CNC.")); return; } if (gotTailStock) { writeBlock(getCode(currentSection.tailstock ? "TAILSTOCK_ON" : "TAILSTOCK_OFF")); } // writeBlock(mFormat.format(clampPrimaryChuck ? 10 : 11)); if (currentSection.getTool().getSpindleMode() == SPINDLE_CONSTANT_SURFACE_SPEED) { error(localize("Constant surrface speed is not supported by the CNC.")); } // wait for spindle here if required } break; case SPINDLE_SECONDARY: // sub spindle error(localize("Secondary spindle is not available.")); return; } startSpindle(false, true, initialPosition); } // Output modal commands here writeBlock(gAbsIncModal.format(90)); // wcs if (insertToolCall) { // force work offset when changing tool currentWorkOffset = undefined; } if (currentSection.workOffset != currentWorkOffset) { writeBlock(currentSection.wcs); currentWorkOffset = currentSection.workOffset; } if (currentSection.partCatcher) { engagePartCatcher(true); } // set coolant after we have positioned at Z setCoolant(tool.coolant); forceAny(); gMotionModal.reset(); setRotation(currentSection.workPlane); var initialPosition = getFramePosition(currentSection.getInitialPosition()); gMotionModal.reset(); if (getProperty("approachStyle") == "ZX") { writeBlock(gMotionModal.format(0), zOutput.format(initialPosition.z)); writeBlock(gMotionModal.format(0), xOutput.format(initialPosition.x), yOutput.format(initialPosition.y)); } else { writeBlock(gMotionModal.format(0), xOutput.format(initialPosition.x), yOutput.format(initialPosition.y), zOutput.format(initialPosition.z)); } } function onSpindleSpeed(spindleSpeed) { writeBlock(sOutput.format(spindleSpeed)); } function startSpindle(tappingMode, forceRPMMode, initialPosition) { var spindleDir; var _spindleSpeed; var spindleMode; var maxSpeed = ""; //gSpindleModeModal.reset(); if ((getSpindle() == SPINDLE_SECONDARY) && !gotSecondarySpindle) { error(localize("Secondary spindle is not available.")); return; } if (false /*tappingMode*/) { spindleDir = getCode("RIGID_TAPPING"); } else { if (getSpindle() == SPINDLE_SECONDARY) { spindleDir = tool.clockwise ? getCode("START_SUB_SPINDLE_CW") : getCode("START_SUB_SPINDLE_CCW"); } else { spindleDir = tool.clockwise ? getCode("START_MAIN_SPINDLE_CW") : getCode("START_MAIN_SPINDLE_CCW"); } } var maximumSpindleSpeed = (tool.maximumSpindleSpeed > 0) ? Math.min(tool.maximumSpindleSpeed, getProperty("maximumSpindleSpeed")) : getProperty("maximumSpindleSpeed"); /*if (tool.getSpindleMode() == SPINDLE_CONSTANT_SURFACE_SPEED) { _spindleSpeed = tool.surfaceSpeed * ((unit == MM) ? 1 / 1000.0 : 1 / 12.0); if (forceRPMMode) { // RPM mode is forced until move to initial position if (xFormat.getResultingValue(initialPosition.x) == 0) { _spindleSpeed = maximumSpindleSpeed; } else { _spindleSpeed = Math.min((_spindleSpeed * ((unit == MM) ? 1000.0 : 12.0) / (Math.PI * Math.abs(initialPosition.x * 2))), maximumSpindleSpeed); } spindleMode = getCode("CONSTANT_SURFACE_SPEED_OFF"); } else { writeBlock(gFormat.format(92), sOutput.format(maximumSpindleSpeed)); spindleMode = getCode("CONSTANT_SURFACE_SPEED_ON"); } } else {*/ _spindleSpeed = spindleSpeed; //spindleMode = getCode("CONSTANT_SURFACE_SPEED_OFF"); //} // No CONSTANT_SURFACE_SPEED for this post, per onSection error if (getSpindle(true) == SPINDLE_SECONDARY) { writeBlock( spindleMode, sOutput.format(_spindleSpeed), spindleDir ); } else { writeBlock( /*spindleMode,*/ sOutput.format(_spindleSpeed), spindleDir ); } // wait for spindle here if required } function onDwell(seconds) { if (seconds > 99999.999) { warning(localize("Dwelling time is out of range.")); } seconds = clamp(0.001, seconds, 99999.999); writeBlock(gFormat.format(4), "F" + secFormat.format(seconds)); } var pendingRadiusCompensation = -1; function onRadiusCompensation() { pendingRadiusCompensation = radiusCompensation; } var resetFeed = false; function onRapid(_x, _y, _z) { if (pendingRadiusCompensation >= 0) { error(localize("Radius compensation is not supported by the CNC.")); return; } var x = xOutput.format(_x); var y = yOutput.format(_y); var z = zOutput.format(_z); if (x || y || z) { var useG1 = ((x ? 1 : 0) + (y ? 1 : 0) + (z ? 1 : 0)) > 1; if (useG1) { // axes are not synchronized writeBlock(gMotionModal.format(1), x, y, z, feedOutput.format(highFeedrate)); } else { writeBlock(gMotionModal.format(0), x, y, z); feedOutput.reset(); } resetFeed = false; } } function onLinear(_x, _y, _z, feed) { if (pendingRadiusCompensation >= 0) { error(localize("Radius compensation is not supported by the CNC.")); return; } if (isSpeedFeedSynchronizationActive()) { resetFeed = true; var threadPitch = getParameter("operation:threadPitch"); var threadsPerInch = 1.0 / threadPitch; // per mm for metric writeBlock(gMotionModal.format(32), xOutput.format(_x), yOutput.format(_y), zOutput.format(_z), pitchOutput.format(1 / threadsPerInch)); return; } if (resetFeed) { resetFeed = false; feedOutput.reset(); } var x = xOutput.format(_x); var y = yOutput.format(_y); var z = zOutput.format(_z); var f = feedOutput.format(feed); if (x || y || z) { writeBlock(gMotionModal.format(isSpeedFeedSynchronizationActive() ? 32 : 1), x, y, z, f); } else if (f) { if (getNextRecord().isMotion()) { // try not to output feed without motion feedOutput.reset(); // force feed on next line } else { writeBlock(gMotionModal.format(isSpeedFeedSynchronizationActive() ? 32 : 1), f); } } } function onCircular(clockwise, cx, cy, cz, x, y, z, feed) { if (isSpeedFeedSynchronizationActive()) { error(localize("Speed-feed synchronization is not supported for circular moves.")); return; } if (pendingRadiusCompensation >= 0) { error(localize("Radius compensation is not supported by the CNC.")); return; } var start = getCurrentPosition(); var directionCode = (toolingData.toolPost == REAR) ? (clockwise ? 2 : 3) : (clockwise ? 3 : 2); if (isFullCircle()) { if (getProperty("useRadius") || isHelical()) { // radius mode does not support full arcs linearize(tolerance); return; } switch (getCircularPlane()) { case PLANE_ZX: writeBlock(gMotionModal.format(directionCode), iOutput.format(cx - start.x, 0), kOutput.format(cz - start.z, 0), feedOutput.format(feed)); break; default: linearize(tolerance); } } else if (!getProperty("useRadius")) { switch (getCircularPlane()) { case PLANE_ZX: writeBlock(gMotionModal.format(directionCode), xOutput.format(x), yOutput.format(y), zOutput.format(z), iOutput.format(cx - start.x, 0), kOutput.format(cz - start.z, 0), feedOutput.format(feed)); break; default: linearize(tolerance); } } else { // use radius mode var r = getCircularRadius(); if (toDeg(getCircularSweep()) > (180 + 1e-9)) { r = -r; // allow up to <360 deg arcs } switch (getCircularPlane()) { case PLANE_ZX: writeBlock(gMotionModal.format(directionCode), xOutput.format(x), yOutput.format(y), zOutput.format(z), "R" + rFormat.format(r), feedOutput.format(feed)); break; default: linearize(tolerance); } } } function onCycle() { } function getStartEndSequenceNumber(cyclePath, start) { if (start) { pathBlockNumber.start = sequenceNumber + conditional(saveShowSequenceNumbers, getProperty("sequenceNumberIncrement")); return pathBlockNumber.start; } else { pathBlockNumber.end = sequenceNumber + getProperty("sequenceNumberIncrement") + conditional(saveShowSequenceNumbers, (cyclePath.length - 1) * getProperty("sequenceNumberIncrement")); return pathBlockNumber.end; } } function getCommonCycle(x, y, z, r) { forceXYZ(); // force xyz on first drill hole of any cycle return [xOutput.format(x), yOutput.format(y), zOutput.format(z), "R" + spatialFormat.format(r)]; } var threadStart; var threadEnd; function moveToThreadStart(x, y, z) { var cuttingAngle = 0; if (hasParameter("operation:infeedAngle")) { cuttingAngle = getParameter("operation:infeedAngle"); } if (cuttingAngle != 0) { var zz; if (isFirstCyclePoint()) { threadStart = getCurrentPosition(); threadEnd = new Vector(x, y, z); } else { var zz = threadStart.z - (Math.abs(threadEnd.x - x) * Math.tan(toRad(cuttingAngle))); writeBlock(gMotionModal.format(0), zOutput.format(zz)); threadStart.setZ(zz); threadEnd = new Vector(x, y, z); } } } function onCyclePoint(x, y, z) { if (!getProperty("useCycles") || currentSection.isMultiAxis()) { if (tapping) { error(localize("Tapping cycles cannot be expanded.")); return; } expandCyclePoint(x, y, z); return; } if (isSameDirection(currentSection.workPlane.forward, new Vector(0, 0, 1)) || isSameDirection(currentSection.workPlane.forward, new Vector(0, 0, -1))) { // along Z } else { expandCyclePoint(x, y, z); return; } switch (cycleType) { case "thread-turning": var inverted = (toolingData.toolPost == REAR) ? 1 : -1; var i = -cycle.incrementalX * inverted; // positive if taper goes down - delta radius moveToThreadStart(x, y, z); var threadsPerInch = 1.0 / cycle.pitch; // per mm for metric var f = 1 / threadsPerInch; writeBlock(gMotionModal.format(92), xOutput.format(x - cycle.incrementalX), yOutput.format(y), zOutput.format(z), conditional(zFormat.isSignificant(i), g92IOutput.format(i)), pitchOutput.format(f)); feedOutput.reset(); return; } if (isFirstCyclePoint()) { writeBlock(gMotionModal.format(0), yOutput.format(cycle.clearance)); repositionToCycleClearance(cycle, x, y, z); // return to initial Z which is clearance plane and set absolute mode var F = cycle.feedrate; var P = !cycle.dwell ? 0 : clamp(1, cycle.dwell, 99999999); // in seconds switch (cycleType) { case "drilling": writeBlock( gRetractModal.format(98), gAbsIncModal.format(90), gCycleModal.format(81), getCommonCycle(x, y, z, cycle.retract), feedOutput.format(F) ); break; case "counter-boring": if (P > 0) { writeBlock( gRetractModal.format(98), gAbsIncModal.format(90), gCycleModal.format(82), getCommonCycle(x, y, z, cycle.retract), "P" + secFormat.format(P), feedOutput.format(F) ); } else { writeBlock( gRetractModal.format(98), gAbsIncModal.format(90), gCycleModal.format(81), getCommonCycle(x, y, z, cycle.retract), feedOutput.format(F) ); } break; case "deep-drilling": // either use Q or I,J,K writeBlock( gRetractModal.format(98), gAbsIncModal.format(90), gCycleModal.format(83), getCommonCycle(x, y, z, cycle.retract), peckOutput.format(cycle.incrementalDepth), // conditional(cycle.incrementalDepthReduction > 0, "J" + spatialFormat.format(cycle.incrementalDepthReduction)), // conditional(cycle.minimumIncrementalDepth > 0, "K" + spatialFormat.format(cycle.minimumIncrementalDepth)), conditional(P > 0, "P" + secFormat.format(P)), feedOutput.format(F) ); break; default: if (tapping) { error(localize("Tapping cycles cannot be expanded.")); return; } expandCyclePoint(x, y, z); } } else { if (cycleExpanded) { expandCyclePoint(x, y, z); } else { var _x = xOutput.format(x); var _y = yOutput.format(y); var _z = zOutput.format(z); if (!_x && !_y && !_z) { zOutput.reset(); // at least one axis is required _z = zOutput.format(z); } writeBlock(_x, _y, _z); } } } function onCycleEnd() { if (!cycleExpanded) { switch (cycleType) { case "thread-turning": feedOutput.reset(); xOutput.reset(); zOutput.reset(); g92IOutput.reset(); break; default: writeBlock(gCycleModal.format(80)); } } } var currentCoolantMode = COOLANT_OFF; var coolantOff = undefined; var forceCoolant = false; function setCoolant(coolant) { var coolantCodes = getCoolantCodes(coolant); if (Array.isArray(coolantCodes)) { if (singleLineCoolant) { writeBlock(coolantCodes.join(getWordSeparator())); } else { for (var c in coolantCodes) { writeBlock(coolantCodes[c]); } } return undefined; } return coolantCodes; } function getCoolantCodes(coolant) { var multipleCoolantBlocks = new Array(); // create a formatted array to be passed into the outputted line if ((getProperty("useCoolant") != undefined) && !getProperty("useCoolant")) { return undefined; } if (!coolants) { error(localize("Coolants have not been defined.")); } if (tool.type == TOOL_PROBE) { // avoid coolant output for probing coolant = COOLANT_OFF; } if (coolant == currentCoolantMode && (!forceCoolant || coolant == COOLANT_OFF)) { return undefined; // coolant is already active } if ((coolant != COOLANT_OFF) && (currentCoolantMode != COOLANT_OFF) && (coolantOff != undefined) && !forceCoolant) { if (Array.isArray(coolantOff)) { for (var i in coolantOff) { multipleCoolantBlocks.push(coolantOff[i]); } } else { multipleCoolantBlocks.push(coolantOff); } } forceCoolant = false; var m; var coolantCodes = {}; for (var c in coolants) { // find required coolant codes into the coolants array if (coolants[c].id == coolant) { coolantCodes.on = coolants[c].on; if (coolants[c].off != undefined) { coolantCodes.off = coolants[c].off; break; } else { for (var i in coolants) { if (coolants[i].id == COOLANT_OFF) { coolantCodes.off = coolants[i].off; break; } } } } } if (coolant == COOLANT_OFF) { m = !coolantOff ? coolantCodes.off : coolantOff; // use the default coolant off command when an 'off' value is not specified } else { coolantOff = coolantCodes.off; m = coolantCodes.on; } if (!m) { onUnsupportedCoolant(coolant); m = 9; } else { if (Array.isArray(m)) { for (var i in m) { multipleCoolantBlocks.push(m[i]); } } else { multipleCoolantBlocks.push(m); } currentCoolantMode = coolant; for (var i in multipleCoolantBlocks) { if (typeof multipleCoolantBlocks[i] == "number") { multipleCoolantBlocks[i] = mFormat.format(multipleCoolantBlocks[i]); } } return multipleCoolantBlocks; // return the single formatted coolant value } return undefined; } function onCommand(command) { switch (command) { case COMMAND_COOLANT_OFF: setCoolant(COOLANT_OFF); break; case COMMAND_COOLANT_ON: setCoolant(COOLANT_FLOOD); break; case COMMAND_LOCK_MULTI_AXIS: // writeBlock(mFormat.format((getSpindle() == 0) ? 14 : 14)); break; case COMMAND_UNLOCK_MULTI_AXIS: // writeBlock(mFormat.format((getSpindle() == 0) ? 15 : 15)); break; case COMMAND_START_CHIP_TRANSPORT: break; case COMMAND_STOP_CHIP_TRANSPORT: break; case COMMAND_OPEN_DOOR: break; case COMMAND_CLOSE_DOOR: break; case COMMAND_BREAK_CONTROL: break; case COMMAND_TOOL_MEASURE: break; case COMMAND_ACTIVATE_SPEED_FEED_SYNCHRONIZATION: break; case COMMAND_DEACTIVATE_SPEED_FEED_SYNCHRONIZATION: break; case COMMAND_STOP: writeBlock(mFormat.format(0)); forceSpindleSpeed = true; forceCoolant = true; break; case COMMAND_OPTIONAL_STOP: writeBlock(mFormat.format(1)); forceSpindleSpeed = true; forceCoolant = true; break; case COMMAND_END: writeBlock(mFormat.format(2)); break; case COMMAND_SPINDLE_CLOCKWISE: switch (currentSection.spindle) { case SPINDLE_PRIMARY: writeBlock(mFormat.format(3)); break; case SPINDLE_SECONDARY: // writeBlock(mFormat.format()); break; } break; case COMMAND_SPINDLE_COUNTERCLOCKWISE: switch (currentSection.spindle) { case SPINDLE_PRIMARY: writeBlock(mFormat.format(4)); break; case SPINDLE_SECONDARY: // writeBlock(mFormat.format()); break; } break; case COMMAND_START_SPINDLE: onCommand(tool.clockwise ? COMMAND_SPINDLE_CLOCKWISE : COMMAND_SPINDLE_COUNTERCLOCKWISE); return; case COMMAND_STOP_SPINDLE: switch (currentSection.spindle) { case SPINDLE_PRIMARY: writeBlock(mFormat.format(5)); break; case SPINDLE_SECONDARY: // writeBlock(mFormat.format(...)); break; } break; //case COMMAND_CLAMP: // TAG: add support for clamping //case COMMAND_UNCLAMP: // TAG: add support for clamping default: onUnsupportedCommand(command); } } function engagePartCatcher(engage) { if (engage) { // catch part here writeBlock(getCode("PART_CATCHER_ON"), formatComment(localize("PART CATCHER ON"))); } else { onCommand(COMMAND_COOLANT_OFF); writeRetract(); writeBlock(getCode("PART_CATCHER_OFF"), formatComment(localize("PART CATCHER OFF"))); forceXYZ(); } } function onSectionEnd() { if (currentSection.partCatcher) { engagePartCatcher(false); } forceAny(); } /** Output block to do safe retract and/or move to home position. */ var XZ = 4; function writeRetract() { var words = []; // store all retracted axes in an array var singleLineRetract = false; var retractAxes = []; // axes to retract var method = getProperty("safePositionMethod"); // define home positions var _xHome; var _yHome; var _zHome; if (method == "G28") { _xHome = toPreciseUnit(0, MM); _yHome = toPreciseUnit(0, MM); _zHome = toPreciseUnit(0, MM); } else { _xHome = machineConfiguration.hasHomePositionX() ? machineConfiguration.getHomePositionX() : getProperty("homePositionX"); _yHome = machineConfiguration.hasHomePositionY() ? machineConfiguration.getHomePositionY() : toPreciseUnit(0, MM); _zHome = machineConfiguration.getRetractPlane() != 0 ? machineConfiguration.getRetractPlane() : getProperty("homePositionZ"); } if (arguments.length > 0) { for (var i in arguments) { retractAxes.push(arguments[i]); singleLineRetract = arguments[i] == XZ ? true : singleLineRetract; } } else { switch (getProperty("safePositionStyle")) { case "X": retractAxes.push(X); break; case "Z": retractAxes.push(Z); break; case "XZ": retractAxes.push(X, Z); break; case "ZX": retractAxes.push(Z, X); break; case "singleLineXZ": singleLineRetract = true; retractAxes.push(X, Z); break; } } // format home positions for (var i = 0; i < retractAxes.length; ++i) { switch (retractAxes[i]) { case X: words.push((method == "G28" ? "U" : "X") + xFormat.format(_xHome)); retracted[X] = true; xOutput.reset(); break; case Y: if (yOutput.isEnabled()) { words.push((method == "G28" ? "V" : "Y") + yFormat.format(_yHome)); yOutput.reset(); } break; case Z: words.push((method == "G28" ? "W" : "Z") + zFormat.format(_zHome)); retracted[Z] = true; zOutput.reset(); break; case XZ: words.push((method == "G28" ? "U" : "X") + xFormat.format(_xHome)); words.push((method == "G28" ? "W" : "Z") + zFormat.format(_zHome)); retracted[X] = true; retracted[Z] = true; xOutput.reset(); zOutput.reset(); break; default: error(localize("Unsupported axis specified for writeRetract().")); return; } } for (var i = 0; i < words.length; ++i) { switch (method) { case "G28": gAbsIncModal.reset(); writeBlock(gFormat.format(28), singleLineRetract ? words : words[i]); break; case "G53": gMotionModal.reset(); writeBlock(gFormat.format(53), gMotionModal.format(0), singleLineRetract ? words : words[i]); break; default: error(localize("Unsupported safe position method.")); return; } if (singleLineRetract) { break; } } singleLineRetract = false; // singleLineRetract reset } function onClose() { writeln(""); optionalSection = false; onCommand(COMMAND_STOP_SPINDLE); onCommand(COMMAND_COOLANT_OFF); // we might want to retract in Z before X writeRetract();// change this to writeRetract(XZ) to force retract in XZ at the end of the program as a default writeBlock(mFormat.format(30)); // end program } function setProperty(property, value) { properties[property].current = value; }