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All rights reserved. Okuma LB3000 Lathe post processor configuration. $Revision: 44132 43e5a58dcd1e7bcc87a95bf253f3ed223d7e7c80 $ $Date: 2024-06-21 21:12:55 $ FORKID {D93DAA65-1C09-402E-9871-3280B561D994}*////////////////////////////////////////////////////////////////////////////////// MANUAL NC COMMANDS//// The following ACTION commands are supported by this post.//// partEject - Manually eject the part// usePolarInterpolation - Force Polar interpolation mode for next operation (usePolarMode is deprecated but still supported)// usePolarCoordinates - Force Polar coordinates for the next operation (useXZCMode is deprecated but still supported)/////////////////////////////////////////////////////////////////////////////////description = "Okuma LB3000 with OSP-300 control";vendor = "OKUMA";legal = "Copyright (C) 2012-2024 by Autodesk, Inc.";certificationLevel = 2;minimumRevision = 45909;longDescription = "Okuma LB3000 lathe (OSP-300 control) post with support for mill-turn.";extension = "min";programNameIsInteger = false;setCodePage("ascii");capabilities = CAPABILITY_MILLING | CAPABILITY_TURNING;tolerance = spatial(0.002, MM);minimumChordLength = spatial(0.25, MM);minimumCircularRadius = spatial(0.01, MM);maximumCircularRadius = spatial(1000, MM);minimumCircularSweep = toRad(0.01);maximumCircularSweep = toRad(90); // reduced sweep to break up circular moves on quadrant boundariesallowHelicalMoves = true;allowedCircularPlanes = undefined; // allow any circular motionallowSpiralMoves = false;allowFeedPerRevolutionDrilling = true;highFeedrate = (unit == IN) ? 100 : 2500;// user-defined propertiesproperties = { gotSecondarySpindle: { title : "Got secondary spindle", description: "Specifies if the machine has a secondary spindle.", group : "configuration", type : "boolean", value : true, scope : "post" }, xAxisMinimum: { title : "X-axis minimum limit", description: "Defines the lower limit of X-axis travel as a radius value.", group : "configuration", type : "spatial", range : [-99999, 0], value : 0, scope : "post" }, usePartCatcher: { title : "Use part catcher", description: "Specifies whether part catcher code should be output.", group : "configuration", type : "boolean", value : true, scope : "post" }, gotChipConveyor: { title : "Got chip conveyor", description : "Specifies whether to use a chip conveyor.", group : "configuration", type : "boolean", presentation: "yesno", value : true, scope : "post" }, maxTool: { title : "Max tool number", description: "Defines the maximum tool number.", group : "configuration", type : "integer", range : [0, 999999999], value : 12, scope : "post" }, maxToolOffset: { title : "Max tool offset number", description: "Defines the maximum tool offset number.", group : "configuration", type : "integer", range : [0, 999999999], value : 96, scope : "post" }, maximumSpindleSpeed: { title : "Max spindle speed", description: "Defines the maximum spindle speed allowed by your machines.", group : "configuration", type : "integer", range : [0, 999999999], value : 6000, scope : "post" }, showSequenceNumbers: { title : "Use sequence numbers", description: "'Yes' outputs sequence numbers on each block, 'Only on tool change' outputs sequence numbers on tool change blocks only, and 'No' disables the output of sequence numbers.", group : "formats", type : "enum", values : [ {title:"Yes", id:"true"}, {title:"No", id:"false"}, {title:"Only on tool change", id:"toolChange"} ], value: "toolChange", scope: "post" }, sequenceNumberStart: { title : "Start sequence number", description: "The number at which to start the sequence numbers.", group : "formats", type : "integer", value : 1, scope : "post" }, sequenceNumberIncrement: { title : "Sequence number increment", description: "The amount by which the sequence number is incremented by in each block.", group : "formats", type : "integer", value : 1, scope : "post" }, useRadius: { title : "Radius arcs", description: "If yes is selected, arcs are outputted using radius values rather than IJK.", group : "preferences", type : "boolean", value : false, scope : "post" }, useCycles: { title : "Use cycles", description: "Specifies if canned drilling cycles should be used.", group : "preferences", type : "boolean", value : true, scope : "post" }, optionalStop: { title : "Optional stop", description: "Outputs optional stop code during when necessary in the code.", group : "preferences", type : "boolean", value : true, scope : "post" }, useParametricFeed: { title : "Parametric feed", description: "Specifies the feed value that should be output using a Q value.", group : "preferences", type : "boolean", value : false, scope : "post" }, autoEject: { title : "Auto eject", description: "Specifies whether the part should automatically eject at the end of a program.", group : "preferences", type : "boolean", value : false, scope : "post" }, useTailStock: { title : "Use tailstock", description : "Specifies whether to use the tailstock or not.", group : "configuration", type : "boolean", presentation: "yesno", value : false, scope : "post" }, homePositionX: { title : "X home position in radius", description: "X home position specified in radius.", group : "homePositions", type : "spatial", value : 0, scope : "post" }, homePositionY: { title : "Y home position", description: "Y home position.", group : "homePositions", type : "spatial", value : 0, scope : "post" }, homePositionZ: { title : "Z home position", description: "Z home position.", group : "homePositions", type : "spatial", value : 0, scope : "post" }, homePositionW: { title : "W home position", description: "W home position.", group : "homePositions", type : "spatial", value : 0, scope : "post" }, transferUseTorque: { title : "Stock-transfer torque control", description: "Use torque control for stock transfer.", group : "preferences", type : "boolean", value : false, scope : "post" }, optimizeCAxisSelect: { title : "Optimize C axis selection", description: "Optimizes the output of enable/disable C-axis codes.", group : "preferences", type : "boolean", value : false, scope : "post" }, useSimpleThread: { title : "Use simple threading cycle", description: "Enable to output G33 simple threading cycle, disable to output G71 standard threading cycle.", group : "preferences", type : "boolean", value : false, scope : "post" }, useYAxisForDrilling: { title : "Position in Y for axial drilling", description: "Positions in Y for axial drilling options when it can instead of using the C-axis.", group : "preferences", type : "boolean", value : false, scope : "post" }, writeVersion: { title : "Write version", description: "Write the version number in the header of the code.", group : "formats", type : "boolean", value : false, scope : "post" }, separateWordsWithSpace: { title : "Separate words with space", description: "Adds spaces between words if 'yes' is selected.", group : "formats", type : "boolean", value : true, scope : "post" }, showNotes: { title : "Show notes", description: "Writes operation notes as comments in the outputted code.", group : "formats", type : "boolean", value : false, scope : "post" }, writeMachine: { title : "Write machine", description: "Output the machine settings in the header of the code.", group : "formats", type : "boolean", value : false, scope : "post" }, writeTools: { title : "Write tool list", description: "Output a tool list in the header of the code.", group : "formats", type : "boolean", value : false, scope : "post" }, useShortestDirection: { title : "Use C-axis shortest direction code", description: "Specifies that an M960 should be used to control the C-axis direction instead of the M15/M16 directional codes.", group : "multiAxis", type : "boolean", value : false, scope : "post" }, safeStartAllOperations: { title : "Safe start all operations", description: "Write optional blocks at the beginning of all operations that include all commands to start program.", group : "preferences", type : "boolean", value : false, scope : "post" }, loadMonitoring: { title : "Load monitoring", description: "A value that enables which axes should be monitored. 1 = X, 2 = Z, 3 = XZ, etc.", group : "preferences", type : "integer", range : [0, 1013], value : 0, scope : "post" }};// wcs definitonwcsDefinitions = { useZeroOffset: false, wcs : [ {name:"Standard", format:"#", range:[1, 1]} ]};var singleLineCoolant = false; // specifies to output multiple coolant codes in one line rather than in separate lines// samples:// {id: COOLANT_THROUGH_TOOL, on: 88, off: 89}// {id: COOLANT_THROUGH_TOOL, on: [8, 88], off: [9, 89]}// {id: COOLANT_THROUGH_TOOL, turret1:{on: [8, 88], off:[9, 89]}, turret2:{on:88, off:89}}// {id: COOLANT_THROUGH_TOOL, spindle1:{on: [8, 88], off:[9, 89]}, spindle2:{on:88, off:89}}// {id: COOLANT_THROUGH_TOOL, spindle1t1:{on: [8, 88], off:[9, 89]}, spindle1t2:{on:88, off:89}}// {id: COOLANT_THROUGH_TOOL, on: "M88 P3 (myComment)", off: "M89"}var coolants = [ {id:COOLANT_FLOOD, on:8}, {id:COOLANT_MIST}, {id:COOLANT_THROUGH_TOOL, on:143, off:142}, {id:COOLANT_AIR, spindle1:{on:51, off:50}, spindle2:{on:288, off:289}}, {id:COOLANT_AIR_THROUGH_TOOL}, {id:COOLANT_SUCTION}, {id:COOLANT_FLOOD_MIST}, {id:COOLANT_FLOOD_THROUGH_TOOL}, {id:COOLANT_OFF, off:9}];var permittedCommentChars = " ABCDEFGHIJKLMNOPQRSTUVWXYZ0123456789.,=_-/";var gFormat = createFormat({prefix:"G", decimals:0});var mFormat = createFormat({prefix:"M", decimals:0});var spatialFormat = createFormat({decimals:(unit == MM ? 3 : 4), type:FORMAT_REAL});var integerFormat = createFormat({decimals:0});var xFormat = createFormat({decimals:(unit == MM ? 3 : 4), type:FORMAT_REAL, scale:2}); // diameter modevar yFormat = createFormat({decimals:(unit == MM ? 3 : 4), type:FORMAT_REAL});var zFormat = createFormat({decimals:(unit == MM ? 3 : 4), type:FORMAT_REAL});var rFormat = createFormat({decimals:(unit == MM ? 3 : 4), type:FORMAT_REAL}); // radiusvar abcFormat = createFormat({decimals:3, type:FORMAT_REAL, scale:DEG});var bFormat = createFormat({prefix:"(B=", suffix:")", decimals:3, type:FORMAT_REAL, scale:DEG});var cFormat = createFormat({decimals:3, type:FORMAT_REAL, scale:DEG});var fpmFormat = createFormat({decimals:(unit == MM ? 2 : 3), type:FORMAT_REAL});var fprFormat = createFormat({type:FORMAT_REAL, decimals:(unit == MM ? 3 : 4), minimum:(unit == MM ? 0.001 : 0.0001)});var feedFormat = fpmFormat;var pitchFormat = createFormat({decimals:6, type:FORMAT_REAL});var toolFormat = createFormat({decimals:0, minDigitsLeft:4});var tool1Format = createFormat({decimals:0, minDigitsLeft:6});var rpmFormat = createFormat({decimals:0});var secFormat = createFormat({decimals:2, type:FORMAT_REAL}); // seconds - range 0.001-99999.999var dwellFormat = createFormat({prefix:"F", decimals:2, type:FORMAT_REAL}); // seconds - range 0.001-99999.999var taperFormat = createFormat({decimals:1, scale:DEG});var oFormat = createFormat({decimals:0, minDigitsLeft:4});var xOutput = createOutputVariable({prefix:"X"}, xFormat);var yOutput = createOutputVariable({prefix:"Y"}, yFormat);var zOutput = createOutputVariable({prefix:"Z"}, zFormat);var wOutput = createOutputVariable({prefix:"W"}, zFormat);var aOutput = createOutputVariable({prefix:"A"}, abcFormat);var bOutput = createOutputVariable({}, bFormat);var cOutput = createOutputVariable({prefix:"C", cyclicLimit:360}, cFormat);var feedOutput = createOutputVariable({prefix:"F"}, feedFormat);var pitchOutput = createOutputVariable({prefix:"F", control:CONTROL_FORCE}, pitchFormat);var sOutput = createOutputVariable({prefix:"S", control:CONTROL_FORCE}, rpmFormat);var sbOutput = createOutputVariable({prefix:"SB=", control:CONTROL_FORCE}, rpmFormat);var maxSpeedOutput = createOutputVariable({prefix:"S", control:CONTROL_FORCE}, rpmFormat);var eOutput = createOutputVariable({prefix:"E", control:CONTROL_FORCE}, secFormat);var rOutput = createOutputVariable({prefix:"R", control:CONTROL_FORCE}, rFormat);// circular outputvar iOutput = createOutputVariable({prefix:"I", control:CONTROL_NONZERO}, spatialFormat);var jOutput = createOutputVariable({prefix:"J", control:CONTROL_NONZERO}, spatialFormat);var kOutput = createOutputVariable({prefix:"K", control:CONTROL_NONZERO}, spatialFormat);var gMotionModal = createOutputVariable({}, gFormat); // modal group 1 // G0-G3, ...var gPlaneModal = createOutputVariable({onchange:function () {gMotionModal.reset();}}, gFormat); // modal group 2 // G17-19var gFeedModeModal = createOutputVariable({}, gFormat); // modal group 5 // G98-99var gSpindleModeModal = createOutputVariable({}, gFormat); // modal group 5 // G96-97var gSpindleModal = createOutputVariable({}, mFormat); // M176/177 SPINDLE MODEvar gAbsIncModal = createOutputVariable({}, gFormat); // modal group 6 // G90-91var gCycleModal = createOutputVariable({}, gFormat); // modal group 9 // G81, ...var gPolarModal = createOutputVariable({}, gFormat); // G137, G136var gYaxisModal = createOutputVariable({}, gFormat);var cAxisBrakeModal = createOutputVariable({}, mFormat);var mInterferModal = createOutputVariable({}, mFormat);var cAxisEngageModal = createOutputVariable({}, mFormat);var cAxisDirectionModal = createOutputVariable({}, mFormat);var gSelectSpindleModal = createOutputVariable({}, gFormat);var tailStockModal = createOutputVariable({}, mFormat);// fixed settingsvar firstFeedParameter = 100;var airCleanChuck = true; // use air to clean off chuck at part transfer and part eject// defined in defineMachinevar turret1GotYAxis;var turret2GotYAxis;var turret1GotBAxis;var gotYAxis;var yAxisMinimum;var yAxisMaximum;var xAxisMinimum;var gotBAxis;var bAxisIsManual;var gotMultiTurret;var gotPolarInterpolation;var gotSecondarySpindle;var gotDoorControl;var maximumSpindleSpeedLive;var WARNING_TURRET_UNSPECIFIED = 0;var SPINDLE_MAIN = 0;var SPINDLE_SUB = 1;var SPINDLE_LIVE = 2;var POSX = 0;var POXY = 1;var POSZ = 2;var NEGZ = -2;var TRANSFER_PHASE = 0;var TRANSFER_SPEED = 1;var TRANSFER_STOP = 2;// getSpindle parametersvar TOOL = false;var PART = true;// collected statevar sequenceNumber;var currentWorkOffset;var optionalSection = false;var forceSpindleSpeed = false;var activeMovements; // do not use by defaultvar currentFeedId;var previousSpindle = SPINDLE_MAIN;var activeSpindle = SPINDLE_MAIN;var partCutoff = false;var reverseTap = false;var showSequenceNumbers;var forcePolarCoordinates = false; // forces Polar coordinates output, activated by Action:usePolarCoordinatesvar forcePolarInterpolation = false; // force Polar interpolation, activated by Action:usePolarInterpolationvar tapping = false;var ejectRoutine = false;var bestABC = undefined;var lastSpindleMode = undefined;var lastSpindleSpeed = 0;var lastSpindleDirection = undefined;var operationNeedsSafeStart = false; // used to convert blocks to optional for safeStartAllOperationsvar vlmon; // load monitoring variablevar previousMaximumSpeed = 0;var machineState = { isTurningOperation : undefined, liveToolIsActive : undefined, cAxisIsEngaged : undefined, machiningDirection : undefined, mainSpindleIsActive : undefined, subSpindleIsActive : undefined, mainSpindleBrakeIsActive : undefined, subSpindleBrakeIsActive : undefined, tailstockIsActive : false, usePolarInterpolation : false, usePolarCoordinates : false, axialCenterDrilling : false, currentBAxisOrientationTurning: new Vector(0, 0, 0), mainChuckIsClamped : undefined, subChuckIsClamped : undefined, spindlesAreAttached : false, spindlesAreSynchronized : false, stockTransferIsActive : false, cAxesAreSynchronized : false, feedPerRevolution : undefined};/** G/M codes setup */function getCode(code, spindle) { switch (code) { case "PART_CATCHER_ON": return 77; case "PART_CATCHER_OFF": return 76; case "TAILSTOCK_ON": machineState.tailstockIsActive = true; return 21; case "TAILSTOCK_OFF": machineState.tailstockIsActive = false; return 20; case "SET_SPINDLE_FRAME": break; case "ENABLE_Y_AXIS": setRadiusDiameterMode("radius"); return 138; case "DISABLE_Y_AXIS": setRadiusDiameterMode("diameter"); return 136; case "ENABLE_C_AXIS": machineState.cAxisIsEngaged = true; return 110; case "DISABLE_C_AXIS": machineState.cAxisIsEngaged = false; return 109; case "POLAR_INTERPOLATION_ON": return 137; case "POLAR_INTERPOLATION_OFF": return 136; case "ENABLE_TURNING": return 270; case "STOP_SPINDLE": switch (spindle) { case SPINDLE_MAIN: machineState.mainSpindleIsActive = false; return 5; case SPINDLE_SUB: machineState.subSpindleIsActive = false; return 5; case SPINDLE_LIVE: machineState.liveToolIsActive = false; return 12; } break; case "ORIENT_SPINDLE": return (spindle == SPINDLE_MAIN) ? 19 : 239; case "START_SPINDLE_CW": switch (spindle) { case SPINDLE_MAIN: machineState.mainSpindleIsActive = true; machineState.subSpindleIsActive = false; machineState.liveToolIsActive = false; return 3; case SPINDLE_SUB: machineState.mainSpindleIsActive = false; machineState.subSpindleIsActive = true; machineState.liveToolIsActive = false; return 3; case SPINDLE_LIVE: machineState.mainSpindleIsActive = false; machineState.subSpindleIsActive = false; machineState.liveToolIsActive = true; return 13; } break; case "START_SPINDLE_CCW": switch (spindle) { case SPINDLE_MAIN: machineState.mainSpindleIsActive = true; machineState.subSpindleIsActive = false; machineState.liveToolIsActive = false; return 4; case SPINDLE_SUB: machineState.mainSpindleIsActive = false; machineState.subSpindleIsActive = true; machineState.liveToolIsActive = false; return 4; case SPINDLE_LIVE: machineState.mainSpindleIsActive = false; machineState.subSpindleIsActive = false; machineState.liveToolIsActive = true; return 14; } break; case "FEED_MODE_UNIT_REV": machineState.feedPerRevolution = true; return 95; case "FEED_MODE_UNIT_MIN": machineState.feedPerRevolution = false; return 94; case "CONSTANT_SURFACE_SPEED_ON": return 96; case "CONSTANT_SURFACE_SPEED_OFF": return 97; case "AUTO_AIR_ON": break; case "AUTO_AIR_OFF": break; case "LOCK_MULTI_AXIS": return 147; case "UNLOCK_MULTI_AXIS": return 146; case "C_AXIS_CW": return 15; case "C_AXIS_CCW": return 16; case "CLAMP_CHUCK": return (spindle == SPINDLE_MAIN) ? 83 : 248; case "UNCLAMP_CHUCK": return (spindle == SPINDLE_MAIN) ? 84 : 249; case "SPINDLE_SYNCHRONIZATION_PHASE": break; case "SPINDLE_SYNCHRONIZATION_SPEED": return 151; case "SPINDLE_SYNCHRONIZATION_OFF": return 150; case "IGNORE_SPINDLE_ORIENTATION": return 210; case "TORQUE_LIMIT_ON": return 29; case "TORQUE_LIMIT_OFF": return 28; case "TORQUE_SKIP_ON": return 22; case "SELECT_SPINDLE": switch (spindle) { case SPINDLE_MAIN: return 140; case SPINDLE_SUB: return 141; } break; case "RIGID_TAPPING": break; case "INTERNAL_INTERLOCK_ON": return (spindle == SPINDLE_MAIN) ? 185 : 247; case "INTERNAL_INTERLOCK_OFF": return (spindle == SPINDLE_MAIN) ? 184 : 246; case "INTERFERENCE_CHECK_OFF": break; case "INTERFERENCE_CHECK_ON": break; case "CYCLE_PART_EJECTOR": break; case "AIR_BLAST_ON": return (spindle == SPINDLE_MAIN) ? 51 : 288; case "AIR_BLAST_OFF": return (spindle == SPINDLE_MAIN) ? 50 : 289; default: error(localize("Command " + code + " is not defined.")); return 0; } return 0;}/** Returns the desired tolerance for the given section in MM.*/function getTolerance() { var t1 = toPreciseUnit(tolerance, MM); var t2 = getParameter("operation:tolerance", t1); t1 = t1 > 0 ? Math.min(t1, t2) : t2; return unit == IN ? t1 * 25.4 : t1;}/** Outputs the C-axis direction code.*/function setCAxisDirection(previous, current) { if (!getProperty("useShortestDirection")) { var delta = current - previous; if (((delta < 0) && (delta > -Math.PI)) || (delta > Math.PI)) { writeBlock(cAxisDirectionModal.format(getCode("C_AXIS_CCW", getSpindle(PART)))); } else if (abcFormat.getResultingValue(delta) != 0) { writeBlock(cAxisDirectionModal.format(getCode("C_AXIS_CW", getSpindle(PART)))); } }}function formatSequenceNumber() { if (sequenceNumber > 99999) { sequenceNumber = getProperty("sequenceNumberStart"); } var seqno = "N" + sequenceNumber; sequenceNumber += getProperty("sequenceNumberIncrement"); return seqno;}/** Writes the specified block.*/function writeBlock() { var text = formatWords(arguments); if (!text) { return; } var seqno = ""; var opskip = ""; if (showSequenceNumbers == "true") { seqno = formatSequenceNumber(); } if (optionalSection || skipBlocks) { opskip = "/"; } if (text) { writeWords(opskip, seqno, text); } if (getProperty("showSequenceNumbers") == "toolChange") { showSequenceNumbers = "false"; }}function formatComment(text) { return "(" + String(filterText(String(text).toUpperCase(), permittedCommentChars)).replace(/[()]/g, "") + ")";}/** Output a comment.*/function writeComment(text) { writeln(formatComment(text));}function getB(abc, section) { if (section.spindle == SPINDLE_PRIMARY) { return abc.y; } else { return Math.PI - abc.y; }}function writeCommentSeqno(text) { writeln(formatSequenceNumber() + formatComment(text));}function formatTool(tool, cancelCompensation) { var compensationOffset = tool.isTurningTool() ? tool.compensationOffset : tool.lengthOffset; var toolNumber; var offset1; var offset2; if (cancelCompensation) { offset1 = 0; offset2 = 0; } else if (tool.isTurningTool()) { offset1 = compensationOffset; offset2 = compensationOffset; } else { offset1 = tool.diameterOffset; offset2 = tool.lengthOffset; } if (getProperty("maxToolOffset") > 99) { toolNumber = "T" + tool1Format.format(compensationOffset * 1000 + tool.number); } else { toolNumber = "T" + tool1Format.format(offset1 * 10000 + tool.number * 100 + offset2); } return toolNumber;}var skipBlocks = false;function writeStartBlocks(isRequired, code) { var safeSkipBlocks = skipBlocks; if (!isRequired) { if (!getProperty("safeStartAllOperations", false)) { return; // when safeStartAllOperations is disabled, dont output code and return } // if values are not required, but safe start is enabled - write following blocks as optional skipBlocks = true; } code(); // writes out the code which is passed to this function as an argument skipBlocks = safeSkipBlocks; // restore skipBlocks value}function defineMachine() { gotSecondarySpindle = getProperty("gotSecondarySpindle"); gotMultiTurret = false; turret1GotYAxis = true; turret2GotYAxis = false; yAxisMinimum = toPreciseUnit(-45, MM); // specifies the minimum range for the Y-axis yAxisMaximum = toPreciseUnit(70, MM); // specifies the maximum range for the Y-axis xAxisMinimum = getProperty("xAxisMinimum"); // specifies the maximum range for the X-axis (RADIUS MODE VALUE) gotBAxis = false; // B-axis always requires customization to match the machine specific functions for doing rotations bAxisIsManual = true; // B-axis is manually set and not programmable gotPolarInterpolation = true; // specifies if the machine has XY polar interpolation capabilities gotDoorControl = false; // define B-axis if (gotBAxis) { if (bAxisIsManual) { bFormat.setPrefix("(B="); bFormat.setSuffix(")"); bOutput.setFormat(bFormat); } else { bFormat.setPrefix("B"); bFormat.setSuffix(""); bOutput.setFormat(bFormat); } }}function activateMachine(section) { // TCP setting operationSupportsTCP = false; // handle multiple turrets var turret = 1; if (gotMultiTurret) { turret = section.getTool().turret; if (turret == 0) { warningOnce(localize("Turret has not been specified. Using Turret 1 as default."), WARNING_TURRET_UNSPECIFIED); turret = 1; // upper turret as default } turret = turret == undefined ? 1 : turret; switch (turret) { case 1: gotYAxis = turret1GotYAxis; gotBAxis = turret1GotBAxis; break; case 2: gotYAxis = turret2GotYAxis; gotBAxis = false; break; default: error(subst(localize("Turret %1 is not supported"), turret)); return turret; } } else { gotYAxis = turret1GotYAxis; } // disable unsupported rotary axes output if (!gotYAxis) { yOutput.disable(); } aOutput.disable(); // define machine configuration var bAxis; var cAxis; if (section.getSpindle() == SPINDLE_PRIMARY) { bAxis = createAxis({coordinate:1, table:false, axis:[0, -1, 0], range:[-0.001, 90.001], preference:0, tcp:true}); cAxis = createAxis({coordinate:2, table:true, axis:[0, 0, 1], cyclic:true, range:[0, 360], preference:0, tcp:operationSupportsTCP}); } else { bAxis = createAxis({coordinate:1, table:false, axis:[0, -1, 0], range:[-0.001, 180.001], preference:0, tcp:true}); cAxis = createAxis({coordinate:2, table:true, axis:[0, 0, 1], cyclic:true, range:[0, 360], preference:0, tcp:operationSupportsTCP}); } if (gotBAxis) { machineConfiguration = new MachineConfiguration(bAxis, cAxis); bOutput.enable(); } else { machineConfiguration = new MachineConfiguration(cAxis); bOutput.disable(); } // define spindle axis if (!gotBAxis || bAxisIsManual || (turret == 2)) { if ((getMachiningDirection(section) == MACHINING_DIRECTION_AXIAL) && !section.isMultiAxis()) { machineConfiguration.setSpindleAxis(new Vector(0, 0, 1)); } else { machineConfiguration.setSpindleAxis(new Vector(1, 0, 0)); } } else { machineConfiguration.setSpindleAxis(new Vector(1, 0, 0)); // set the spindle axis depending on B0 orientation } // define linear axes limits var xAxisMaximum = 10000; // don't check X-axis maximum limit yAxisMinimum = gotYAxis ? yAxisMinimum : 0; yAxisMaximum = gotYAxis ? yAxisMaximum : 0; var xAxis = createAxis({actuator:"linear", coordinate:0, table:true, axis:[1, 0, 0], range:[xAxisMinimum, xAxisMaximum]}); var yAxis = createAxis({actuator:"linear", coordinate:1, table:true, axis:[0, 1, 0], range:[yAxisMinimum, yAxisMaximum]}); var zAxis = createAxis({actuator:"linear", coordinate:2, table:true, axis:[0, 0, 1], range:[-100000, 100000]}); machineConfiguration.setAxisX(xAxis); machineConfiguration.setAxisY(yAxis); machineConfiguration.setAxisZ(zAxis); // enable retract/reconfigure safeRetractDistance = (unit == IN) ? 1 : 25; // additional distance to retract out of stock, can be overridden with a property safeRetractFeed = (unit == IN) ? 20 : 500; // retract feed rate safePlungeFeed = (unit == IN) ? 10 : 250; // plunge feed rate var stockExpansion = new Vector(toPreciseUnit(0.1, IN), toPreciseUnit(0.1, IN), toPreciseUnit(0.1, IN)); // expand stock XYZ values machineConfiguration.enableMachineRewinds(); machineConfiguration.setSafeRetractDistance(safeRetractDistance); machineConfiguration.setSafeRetractFeedrate(safeRetractFeed); machineConfiguration.setSafePlungeFeedrate(safePlungeFeed); machineConfiguration.setRewindStockExpansion(stockExpansion); // multi-axis feedrates machineConfiguration.setMultiAxisFeedrate( operationSupportsTCP ? FEED_FPM : FEED_FPM, // FEED_INVERSE_TIME, 99999, // maximum output value for dpm feed rates DPM_COMBINATION, // INVERSE_MINUTES/INVERSE_SECONDS or DPM_COMBINATION/DPM_STANDARD 0.5, // tolerance to determine when the DPM feed has changed unit == MM ? 1.0 : 1.0 // ratio of rotary accuracy to linear accuracy for DPM calculations ); machineConfiguration.setVendor("OKUMA"); machineConfiguration.setModel("LB3000"); setMachineConfiguration(machineConfiguration); if (section.isMultiAxis()) { section.optimizeMachineAnglesByMachine(machineConfiguration, OPTIMIZE_AXIS); } return turret;}function onOpen() { if (getProperty("useRadius")) { maximumCircularSweep = toRad(90); // avoid potential center calculation errors for CNC } // Copy certain properties into global variables showSequenceNumbers = getProperty("showSequenceNumbers"); // define machine defineMachine(); turret1GotBAxis = gotBAxis; activeTurret = activateMachine(getSection(0)); yOutput.disable(); gPolarModal.format(getCode("DISABLE_Y_AXIS", true)); if (highFeedrate <= 0) { error(localize("You must set 'highFeedrate' because axes are not synchronized for rapid traversal.")); return; } if (!getProperty("separateWordsWithSpace")) { setWordSeparator(""); } sequenceNumber = getProperty("sequenceNumberStart"); if (programName) { var programId = parseInt(programName, 10); if ((programId >= 1) && (programId <= 9999)) { writeln("O" + oFormat.format(programId)); } } // Select the active spindle if (getProperty("gotSecondarySpindle")) { writeBlock(gSelectSpindleModal.format(getCode("SELECT_SPINDLE", getSection(0).spindle))); // cannot use getSpindle since there is not an active section } if (programComment) { writeln(formatComment(programComment)); } if (getProperty("writeVersion")) { if ((typeof getHeaderVersion == "function") && getHeaderVersion()) { writeComment(localize("post version") + ": " + getHeaderVersion()); } if ((typeof getHeaderDate == "function") && getHeaderDate()) { writeComment(localize("post modified") + ": " + getHeaderDate()); } } // dump machine configuration var vendor = machineConfiguration.getVendor(); var model = machineConfiguration.getModel(); var mDescription = machineConfiguration.getDescription(); if (getProperty("writeMachine") && (vendor || model || mDescription)) { writeComment(localize("Machine")); if (vendor) { writeComment(" " + localize("vendor") + ": " + vendor); } if (model) { writeComment(" " + localize("model") + ": " + model); } if (mDescription) { writeComment(" " + localize("description") + ": " + mDescription); } } // dump tool information if (getProperty("writeTools")) { var zRanges = {}; if (is3D()) { var numberOfSections = getNumberOfSections(); for (var i = 0; i < numberOfSections; ++i) { var section = getSection(i); var zRange = section.getGlobalZRange(); var tool = section.getTool(); if (zRanges[tool.number]) { zRanges[tool.number].expandToRange(zRange); } else { zRanges[tool.number] = zRange; } } } var tools = getToolTable(); if (tools.getNumberOfTools() > 0) { for (var i = 0; i < tools.getNumberOfTools(); ++i) { var tool = tools.getTool(i); var comment = formatTool(tool, false) + " " + (tool.diameter != 0 ? "D=" + spatialFormat.format(tool.diameter) + " " : "") + (tool.isTurningTool() ? localize("NR") + "=" + spatialFormat.format(tool.noseRadius) : localize("CR") + "=" + spatialFormat.format(tool.cornerRadius)) + (tool.taperAngle > 0 && (tool.taperAngle < Math.PI) ? " " + localize("TAPER") + "=" + taperFormat.format(tool.taperAngle) + localize("deg") : "") + (zRanges[tool.number] ? " - " + localize("ZMIN") + "=" + spatialFormat.format(zRanges[tool.number].getMinimum()) : "") + " - " + localize(getToolTypeName(tool.type)); writeComment(comment); } } } if (false) { // check for duplicate tool number for (var i = 0; i < getNumberOfSections(); ++i) { var sectioni = getSection(i); var tooli = sectioni.getTool(); for (var j = i + 1; j < getNumberOfSections(); ++j) { var sectionj = getSection(j); var toolj = sectionj.getTool(); if (tooli.number == toolj.number) { if (spatialFormat.areDifferent(tooli.diameter, toolj.diameter) || spatialFormat.areDifferent(tooli.cornerRadius, toolj.cornerRadius) || abcFormat.areDifferent(tooli.taperAngle, toolj.taperAngle) || (tooli.numberOfFlutes != toolj.numberOfFlutes)) { error( subst( localize("Using the same tool number for different cutter geometry for operation '%1' and '%2'."), sectioni.hasParameter("operation-comment") ? sectioni.getParameter("operation-comment") : ("#" + (i + 1)), sectionj.hasParameter("operation-comment") ? sectionj.getParameter("operation-comment") : ("#" + (j + 1)) ) ); return; } } } } } writeBlock(gAbsIncModal.format(90), gCycleModal.format(80)); if (getProperty("useShortestDirection")) { writeBlock(mFormat.format(960)); } onCommand(COMMAND_CLOSE_DOOR); if (getProperty("gotChipConveyor")) { onCommand(COMMAND_START_CHIP_TRANSPORT); } var mTool = getSection(0).getTool(); var maximumSpindleSpeed = (mTool.maximumSpindleSpeed > 0) ? Math.min(mTool.maximumSpindleSpeed, getProperty("maximumSpindleSpeed")) : getProperty("maximumSpindleSpeed"); if (maximumSpindleSpeed > 0) { writeBlock(gFormat.format(50), maxSpeedOutput.format(maximumSpindleSpeed)); previousMaximumSpeed = maximumSpindleSpeed; } // automatically eject part at end of program if (getProperty("autoEject")) { ejectRoutine = true; }}function onComment(message) { writeComment(message);}/** Force output of X, Y, and Z. */function forceXYZ() { xOutput.reset(); yOutput.reset(); zOutput.reset();}/** Force output of A, B, and C. */function forceABC() { aOutput.reset(); bOutput.reset(); cOutput.reset();}function forceFeed() { currentFeedId = undefined; feedOutput.reset();}/** Force output of X, Y, Z, A, B, C, and F on next output. */function forceAny() { forceXYZ(); forceABC(); forceFeed();}function forceUnlockMultiAxis() { cAxisBrakeModal.reset();}function forceModals() { if (arguments.length == 0) { // reset all modal variables listed below if (typeof gMotionModal != "undefined") { gMotionModal.reset(); } if (typeof gPlaneModal != "undefined") { gPlaneModal.reset(); } if (typeof gAbsIncModal != "undefined") { gAbsIncModal.reset(); } if (typeof gFeedModeModal != "undefined") { gFeedModeModal.reset(); } } else { for (var i in arguments) { arguments[i].reset(); // only reset the modal variable passed to this function } }}function FeedContext(id, description, feed) { this.id = id; this.description = description; this.feed = feed;}function formatFeedMode(mode) { var fMode = (mode == FEED_PER_REVOLUTION || tapping) ? getCode("FEED_MODE_UNIT_REV") : getCode("FEED_MODE_UNIT_MIN"); if (fMode) { feedFormat = mode == FEED_PER_REVOLUTION ? fprFormat : fpmFormat; feedOutput.setFormat(feedFormat); } return gFeedModeModal.format(fMode);}function getFeed(f) { if (currentSection.feedMode != FEED_PER_REVOLUTION && machineState.feedPerRevolution) { f /= spindleSpeed; } if (activeMovements) { var feedContext = activeMovements[movement]; if (feedContext != undefined) { if (!feedFormat.areDifferent(feedContext.feed, f)) { if (feedContext.id == currentFeedId) { return ""; // nothing has changed } forceFeed(); currentFeedId = feedContext.id; return "F=V" + (firstFeedParameter + feedContext.id); } } currentFeedId = undefined; // force Q feed next time } return feedOutput.format(f); // use feed value}function initializeActiveFeeds() { activeMovements = new Array(); var movements = currentSection.getMovements(); var feedPerRev = currentSection.feedMode == FEED_PER_REVOLUTION; var id = 0; var activeFeeds = new Array(); if (hasParameter("operation:tool_feedCutting")) { if (movements & ((1 << MOVEMENT_CUTTING) | (1 << MOVEMENT_LINK_TRANSITION) | (1 << MOVEMENT_EXTENDED))) { var feedContext = new FeedContext(id, localize("Cutting"), feedPerRev ? getParameter("operation:tool_feedCuttingRel") : getParameter("operation:tool_feedCutting")); activeFeeds.push(feedContext); activeMovements[MOVEMENT_CUTTING] = feedContext; if (!hasParameter("operation:tool_feedTransition")) { activeMovements[MOVEMENT_LINK_TRANSITION] = feedContext; } activeMovements[MOVEMENT_EXTENDED] = feedContext; } ++id; if (movements & (1 << MOVEMENT_PREDRILL)) { feedContext = new FeedContext(id, localize("Predrilling"), feedPerRev ? getParameter("operation:tool_feedCuttingRel") : getParameter("operation:tool_feedCutting")); activeMovements[MOVEMENT_PREDRILL] = feedContext; activeFeeds.push(feedContext); } ++id; } if (hasParameter("operation:finishFeedrate")) { if (movements & (1 << MOVEMENT_FINISH_CUTTING)) { var finishFeedrateRel; if (hasParameter("operation:finishFeedrateRel")) { finishFeedrateRel = getParameter("operation:finishFeedrateRel"); } else if (hasParameter("operation:finishFeedratePerRevolution")) { finishFeedrateRel = getParameter("operation:finishFeedratePerRevolution"); } var feedContext = new FeedContext(id, localize("Finish"), feedPerRev ? finishFeedrateRel : getParameter("operation:finishFeedrate")); activeFeeds.push(feedContext); activeMovements[MOVEMENT_FINISH_CUTTING] = feedContext; } ++id; } else if (hasParameter("operation:tool_feedCutting")) { if (movements & (1 << MOVEMENT_FINISH_CUTTING)) { var feedContext = new FeedContext(id, localize("Finish"), feedPerRev ? getParameter("operation:tool_feedCuttingRel") : getParameter("operation:tool_feedCutting")); activeFeeds.push(feedContext); activeMovements[MOVEMENT_FINISH_CUTTING] = feedContext; } ++id; } if (hasParameter("operation:tool_feedEntry")) { if (movements & (1 << MOVEMENT_LEAD_IN)) { var feedContext = new FeedContext(id, localize("Entry"), feedPerRev ? getParameter("operation:tool_feedEntryRel") : getParameter("operation:tool_feedEntry")); activeFeeds.push(feedContext); activeMovements[MOVEMENT_LEAD_IN] = feedContext; } ++id; } if (hasParameter("operation:tool_feedExit")) { if (movements & (1 << MOVEMENT_LEAD_OUT)) { var feedContext = new FeedContext(id, localize("Exit"), feedPerRev ? getParameter("operation:tool_feedExitRel") : getParameter("operation:tool_feedExit")); activeFeeds.push(feedContext); activeMovements[MOVEMENT_LEAD_OUT] = feedContext; } ++id; } if (hasParameter("operation:noEngagementFeedrate")) { if (movements & (1 << MOVEMENT_LINK_DIRECT)) { var feedContext = new FeedContext(id, localize("Direct"), feedPerRev ? getParameter("operation:noEngagementFeedrateRel") : getParameter("operation:noEngagementFeedrate")); activeFeeds.push(feedContext); activeMovements[MOVEMENT_LINK_DIRECT] = feedContext; } ++id; } else if (hasParameter("operation:tool_feedCutting") && hasParameter("operation:tool_feedEntry") && hasParameter("operation:tool_feedExit")) { if (movements & (1 << MOVEMENT_LINK_DIRECT)) { var feedContext = new FeedContext( id, localize("Direct"), Math.max( feedPerRev ? getParameter("operation:tool_feedCuttingRel") : getParameter("operation:tool_feedCutting"), feedPerRev ? getParameter("operation:tool_feedEntryRel") : getParameter("operation:tool_feedEntry"), feedPerRev ? getParameter("operation:tool_feedExitRel") : getParameter("operation:tool_feedExit") ) ); activeFeeds.push(feedContext); activeMovements[MOVEMENT_LINK_DIRECT] = feedContext; } ++id; } if (hasParameter("operation:reducedFeedrate")) { if (movements & (1 << MOVEMENT_REDUCED)) { var feedContext = new FeedContext(id, localize("Reduced"), feedPerRev ? getParameter("operation:reducedFeedrateRel") : getParameter("operation:reducedFeedrate")); activeFeeds.push(feedContext); activeMovements[MOVEMENT_REDUCED] = feedContext; } ++id; } if (hasParameter("operation:tool_feedRamp")) { if (movements & ((1 << MOVEMENT_RAMP) | (1 << MOVEMENT_RAMP_HELIX) | (1 << MOVEMENT_RAMP_PROFILE) | (1 << MOVEMENT_RAMP_ZIG_ZAG))) { var feedContext = new FeedContext(id, localize("Ramping"), feedPerRev ? getParameter("operation:tool_feedRampRel") : getParameter("operation:tool_feedRamp")); activeFeeds.push(feedContext); activeMovements[MOVEMENT_RAMP] = feedContext; activeMovements[MOVEMENT_RAMP_HELIX] = feedContext; activeMovements[MOVEMENT_RAMP_PROFILE] = feedContext; activeMovements[MOVEMENT_RAMP_ZIG_ZAG] = feedContext; } ++id; } if (hasParameter("operation:tool_feedPlunge")) { if (movements & (1 << MOVEMENT_PLUNGE)) { var feedContext = new FeedContext(id, localize("Plunge"), feedPerRev ? getParameter("operation:tool_feedPlungeRel") : getParameter("operation:tool_feedPlunge")); activeFeeds.push(feedContext); activeMovements[MOVEMENT_PLUNGE] = feedContext; } ++id; } if (true) { // high feed if ((movements & (1 << MOVEMENT_HIGH_FEED)) || (highFeedMapping != HIGH_FEED_NO_MAPPING)) { var feed; if (hasParameter("operation:highFeedrateMode") && getParameter("operation:highFeedrateMode") != "disabled") { feed = getParameter("operation:highFeedrate"); } else { feed = this.highFeedrate; } var feedContext = new FeedContext(id, localize("High Feed"), feed); activeFeeds.push(feedContext); activeMovements[MOVEMENT_HIGH_FEED] = feedContext; activeMovements[MOVEMENT_RAPID] = feedContext; } ++id; } if (hasParameter("operation:tool_feedTransition")) { if (movements & (1 << MOVEMENT_LINK_TRANSITION)) { var feedContext = new FeedContext(id, localize("Transition"), getParameter("operation:tool_feedTransition")); activeFeeds.push(feedContext); activeMovements[MOVEMENT_LINK_TRANSITION] = feedContext; } ++id; } for (var i = 0; i < activeFeeds.length; ++i) { var feedContext = activeFeeds[i]; writeBlock("V" + (firstFeedParameter + feedContext.id) + "=" + feedFormat.format(feedContext.feed), formatComment(feedContext.description)); }}var currentWorkPlaneABC = undefined;function forceWorkPlane() { currentWorkPlaneABC = undefined;}function setWorkPlane(abc) { // milling only if (!machineConfiguration.isMultiAxisConfiguration()) { return; // ignore } if (!((currentWorkPlaneABC == undefined) || abcFormat.areDifferent(abc.x, currentWorkPlaneABC.x) || abcFormat.areDifferent(abc.y, currentWorkPlaneABC.y) || abcFormat.areDifferent(abc.z, currentWorkPlaneABC.z))) { return; // no change } onCommand(COMMAND_UNLOCK_MULTI_AXIS); writeBlock( gMotionModal.format(0), conditional(machineConfiguration.isMachineCoordinate(0), aOutput.format(abc.x)), conditional(machineConfiguration.isMachineCoordinate(1), bFormat.format(abc.y)), conditional(machineConfiguration.isMachineCoordinate(2), cOutput.format(abc.z)) ); onCommand(COMMAND_LOCK_MULTI_AXIS); currentWorkPlaneABC = new Vector(abc); setCurrentDirection(abc);}function getBestABC(section) { // try workplane orientation var abc = section.getABCByPreference(machineConfiguration, section.workPlane, getCurrentDirection(), C, PREFER_CLOSEST, ENABLE_ALL); if (section.doesToolpathFitWithinLimits(machineConfiguration, abc)) { return abc; } var currentABC = new Vector(abc); // quadrant boundaries are the preferred solution var quadrants = [0, 90, 180, 270]; for (var i = 0; i < quadrants.length; ++i) { abc.setZ(toRad(quadrants[i])); if (section.doesToolpathFitWithinLimits(machineConfiguration, abc)) { abc = machineConfiguration.remapToABC(abc, currentABC); abc = machineConfiguration.remapABC(abc); return abc; } } // attempt to find soultion at fixed angle rotations var maxTries = 60; // every 6 degrees var delta = (Math.PI * 2) / maxTries; var angle = delta; for (var i = 0; i < (maxTries - 1); i++) { abc.setZ(angle); if (section.doesToolpathFitWithinLimits(machineConfiguration, abc)) { abc = machineConfiguration.remapToABC(abc, currentABC); abc = machineConfiguration.remapABC(abc); return abc; } angle += delta; } return abc;}function getWorkPlaneMachineABC(section, workPlane) { var W = workPlane; // map to global frame var abc; if (machineState.isTurningOperation && gotBAxis) { var both = machineConfiguration.getABCByDirectionBoth(workPlane.forward); abc = both[0]; if (both[0].z != 0) { abc = both[1]; } } else { abc = bestABC ? bestABC : section.getABCByPreference(machineConfiguration, W, getCurrentDirection(), C, PREFER_CLOSEST, ENABLE_RESET); } var direction = machineConfiguration.getDirection(abc); if (!isSameDirection(direction, W.forward)) { error(localize("Orientation not supported.")); } if (machineState.isTurningOperation && gotBAxis && !bAxisIsManual) { // remapABC can change the B-axis orientation if (abc.z != 0) { error(localize("Could not calculate a B-axis turning angle within the range of the machine.")); } } var tcp = false; if (tcp) { setRotation(W); // TCP mode } else { var O = machineConfiguration.getOrientation(abc); var R = machineConfiguration.getRemainingOrientation(abc, W); setRotation(R); } if (machineState.usePolarCoordinates) { // set C-axis to initial polar coordinate position var initialPosition = getFramePosition(section.getInitialPosition()); var polarPosition = getPolarCoordinates(initialPosition, abc); abc.setZ(polarPosition.second.z); } return abc;}var bAxisOrientationTurning = new Vector(0, 0, 0);function setSpindleOrientationTurning() { var J; // cutter orientation var R; // cutting quadrant var leftHandTool = (hasParameter("operation:tool_hand") && (getParameter("operation:tool_hand") == "L" || getParameter("operation:tool_holderType") == 0)); if (hasParameter("operation:machineInside")) { if (getParameter("operation:machineInside") == 0) { R = (currentSection.spindle == SPINDLE_PRIMARY) ? 3 : 4; } else { R = (currentSection.spindle == SPINDLE_PRIMARY) ? 2 : 1; } } else { if ((hasParameter("operation-strategy") && getParameter("operation-strategy") == "turningFace") || (hasParameter("operation-strategy") && getParameter("operation-strategy") == "turningPart")) { R = (currentSection.spindle == SPINDLE_PRIMARY) ? 3 : 4; } else { error(subst(localize("Failed to identify spindle orientation for operation \"%1\"."), getOperationComment())); return; } } if (leftHandTool) { J = (currentSection.spindle == SPINDLE_PRIMARY) ? 2 : 1; } else { J = (currentSection.spindle == SPINDLE_PRIMARY) ? 1 : 2; } writeComment("Post processor is not customized, add code for cutter orientation and cutting quadrant here if needed.");}var bAxisOrientationTurning = new Vector(0, 0, 0);function getBAxisOrientationTurning(section) { // THIS CODE IS NOT TESTED. var toolAngle = hasParameter("operation:tool_angle") ? getParameter("operation:tool_angle") : 0; var toolOrientation = section.toolOrientation; if (toolAngle && toolOrientation != 0) { // error(localize("You cannot use tool angle and tool orientation together in operation " + "\"" + (getParameter("operation-comment")) + "\"")); } var angle = toRad(toolAngle) + toolOrientation; var axis = new Vector(0, 1, 0); var mappedAngle; if (bAxisIsManual) { mappedAngle = 0; // manual b-axis used for milling only } else { mappedAngle = (currentSection.spindle == SPINDLE_PRIMARY ? (Math.PI / 2 - angle) : (Math.PI / 2 - angle)); } var mappedWorkplane = new Matrix(axis, mappedAngle); var abc = getWorkPlaneMachineABC(section, mappedWorkplane); return abc;}function getSpindle(whichSpindle) { // safety conditions if (getNumberOfSections() == 0) { return SPINDLE_MAIN; } if (getCurrentSectionId() < 0) { if (machineState.liveToolIsActive && (whichSpindle == TOOL)) { return SPINDLE_LIVE; } else { return getSection(getNumberOfSections() - 1).spindle; } } // Turning is active or calling routine requested which spindle part is loaded into if (machineState.isTurningOperation || machineState.axialCenterDrilling || (whichSpindle == PART)) { return currentSection.spindle; //Milling is active } else { return SPINDLE_LIVE; }}function getSecondarySpindle() { var spindle = getSpindle(PART); return (spindle == SPINDLE_MAIN) ? SPINDLE_SUB : SPINDLE_MAIN;}function isPerpto(a, b) { return Math.abs(Vector.dot(a, b)) < (1e-7);}function onSectionSpecialCycle() { if (!isFirstSection()) { activateMachine(currentSection); }}function onSection() { // Detect machine configuration var currentTurret = isFirstSection() ? activeTurret : activateMachine(currentSection); // Define Machining modes tapping = isTappingCycle(); var forceSectionRestart = optionalSection && !currentSection.isOptional(); optionalSection = currentSection.isOptional(); bestABC = undefined; setCurrentDirection(isFirstSection() ? new Vector(0, 0, 0) : getCurrentDirection()); machineState.isTurningOperation = (currentSection.getType() == TYPE_TURNING); if (machineState.isTurningOperation && gotBAxis) { bAxisOrientationTurning = getBAxisOrientationTurning(currentSection); } var insertToolCall = isToolChangeNeeded("number", "compensationOffset", "diameterOffset", "lengthOffset") || forceSectionRestart; var newWorkOffset = isNewWorkOffset() || forceSectionRestart; var newWorkPlane = isNewWorkPlane() || forceSectionRestart || (machineState.isTurningOperation && abcFormat.areDifferent(bAxisOrientationTurning.x, machineState.currentBAxisOrientationTurning.x) || abcFormat.areDifferent(bAxisOrientationTurning.y, machineState.currentBAxisOrientationTurning.y) || abcFormat.areDifferent(bAxisOrientationTurning.z, machineState.currentBAxisOrientationTurning.z)); var retracted = false; // specifies that the tool has been retracted to the safe plane partCutoff = getParameter("operation-strategy", "") == "turningPart"; operationNeedsSafeStart = getProperty("safeStartAllOperations") && !isFirstSection(); var yAxisWasEnabled = !machineState.usePolarCoordinates && !machineState.usePolarInterpolation && machineState.liveToolIsActive; updateMachiningMode(currentSection); // sets the needed machining mode to machineState (usePolarInterpolation, usePolarCoordinates, axialCenterDrilling) // Get the active spindle var newSpindle = true; var tempSpindle = getSpindle(TOOL); if (isFirstSection()) { previousSpindle = tempSpindle; } newSpindle = tempSpindle != previousSpindle; // End the previous section if a new tool is selected if (!isFirstSection() && insertToolCall && !(machineState.stockTransferIsActive && partCutoff)) { if (machineState.stockTransferIsActive) { writeBlock(mFormat.format(getCode("SPINDLE_SYNCHRONIZATION_OFF", getSpindle(PART))), formatComment("SYNCHRONIZED ROTATION OFF")); } else { if (previousSpindle == SPINDLE_LIVE) { onCommand(COMMAND_STOP_SPINDLE); forceUnlockMultiAxis(); if (tempSpindle != SPINDLE_LIVE) { writeBlock(gPlaneModal.format(getCode("ENABLE_TURNING", getSpindle(PART)))); } else { onCommand(COMMAND_UNLOCK_MULTI_AXIS); if ((tempSpindle != SPINDLE_LIVE) && !getProperty("optimizeCAxisSelect")) { cAxisEngageModal.reset(); writeBlock(cAxisEngageModal.format(getCode("DISABLE_C_AXIS", getSpindle(PART)))); } } } onCommand(COMMAND_COOLANT_OFF); } writeRetract(X); writeRetract(Z); // cancel tool length compensation if (!isFirstSection() && insertToolCall && !(currentSection.getType() == TYPE_TURNING)) { // writeBlock(formatTool(getPreviousSection().getTool(), true)); // may cause collision } // cancel load monitoring if (!isFirstSection() && insertToolCall && (getProperty("loadMonitoring") != 0)) { writeln("VLMON[" + vlmon + "]=0"); writeln(mFormat.format(215)); } if (getProperty("optionalStop")) { onCommand(COMMAND_OPTIONAL_STOP); gMotionModal.reset(); } } // Consider part cutoff as stockTransfer operation if (!(machineState.stockTransferIsActive && partCutoff)) { machineState.stockTransferIsActive = false; } // Output the operation description writeln(""); if (hasParameter("operation-comment")) { var comment = getParameter("operation-comment"); if (comment) { if (!insertToolCall && getProperty("showSequenceNumbers") == "toolChange") { writeCommentSeqno(comment); } else { writeComment(comment); } } } // Select the active spindle if (getProperty("gotSecondarySpindle")) { writeBlock(gSelectSpindleModal.format(getCode("SELECT_SPINDLE", getSpindle(PART)))); } // activate Y-axis if (gotYAxis && (getSpindle(TOOL) == SPINDLE_LIVE) && !machineState.usePolarInterpolation && !machineState.usePolarCoordinates) { writeBlock(gPolarModal.format(getCode("ENABLE_Y_AXIS", true))); yOutput.enable(); } // Position all axes at home if (insertToolCall && !machineState.stockTransferIsActive || operationNeedsSafeStart) { var isRequired = insertToolCall && !machineState.stockTransferIsActive; writeStartBlocks(isRequired, function() { /* if (getProperty("gotSecondarySpindle")) { writeBlock(gMotionModal.format(0), gFormat.format(28), gFormat.format(53), "B" + abcFormat.format(0)); // retract Sub Spindle if applicable } */ gMotionModal.reset(); writeRetract(X, Z); // Stop the spindle if (newSpindle) { onCommand(COMMAND_STOP_SPINDLE); } }); } var wcsOut = ""; // wcs /* if (insertToolCall) { // force work offset when changing tool currentWorkOffset = undefined; } if (currentSection.workOffset != currentWorkOffset) { forceWorkPlane(); wcsOut = currentSection.wcs; currentWorkOffset = currentSection.workOffset; } */ // Get active feedrate mode if (insertToolCall) { forceModals(); } var feedMode = formatFeedMode(currentSection.feedMode); // calculate rotary angles var abc = new Vector(0, 0, 0); if (machineConfiguration.isMultiAxisConfiguration()) { if (machineState.isTurningOperation) { if (gotBAxis && (currentTurret != 2)) { cancelTransformation(); // handle B-axis support for turning operations here abc = bAxisOrientationTurning; } else { abc = getWorkPlaneMachineABC(currentSection, currentSection.workPlane); } } else { if (currentSection.isMultiAxis() || isPolarModeActive()) { forceWorkPlane(); cancelTransformation(); // onCommand(COMMAND_UNLOCK_MULTI_AXIS); abc = currentSection.isMultiAxis() ? currentSection.getInitialToolAxisABC() : getCurrentDirection(); } else { abc = getWorkPlaneMachineABC(currentSection, currentSection.workPlane); } } } else { // pure 3D var remaining = currentSection.workPlane; if (!isSameDirection(remaining.forward, new Vector(0, 0, 1))) { error(localize("Tool orientation is not supported by the CNC machine.")); return; } setRotation(remaining); } // Live Spindle is active if (tempSpindle == SPINDLE_LIVE) { if (insertToolCall || wcsOut || feedMode || operationNeedsSafeStart) { var isRequired = insertToolCall || wcsOut || feedMode; writeStartBlocks(isRequired, function() { forceUnlockMultiAxis(); onCommand(COMMAND_UNLOCK_MULTI_AXIS); var plane; switch (machineState.machiningDirection) { case MACHINING_DIRECTION_AXIAL: plane = getG17Code(); break; case MACHINING_DIRECTION_RADIAL: plane = 19; break; case MACHINING_DIRECTION_INDEXING: plane = getG17Code(); break; default: error(subst(localize("Unsupported machining direction for operation " + "\"" + "%1" + "\"" + "."), getOperationComment())); return; } gPlaneModal.reset(); if (!getProperty("optimizeCAxisSelect")) { cAxisEngageModal.reset(); } // writeBlock(wcsOut, mFormat.format(getCode("SET_SPINDLE_FRAME", getSpindle(PART)))); writeBlock(feedMode, gPlaneModal.format(plane), cAxisEngageModal.format(getCode("ENABLE_C_AXIS", getSpindle(PART)))); //writeBlock(gMotionModal.format(0), gFormat.format(28), "H" + abcFormat.format(0)); // unwind c-axis if (!machineState.usePolarInterpolation && !machineState.usePolarCoordinates && !currentSection.isMultiAxis()) { onCommand(COMMAND_LOCK_MULTI_AXIS); } }); } // Turning is active } else { if ((insertToolCall || wcsOut || feedMode) && !machineState.stockTransferIsActive) { // forceUnlockMultiAxis(); // writeBlock(cAxisEngageModal.format(getCode("UNLOCK_MULTI_AXIS", getSpindle(PART)))); gPlaneModal.reset(); if (!getProperty("optimizeCAxisSelect")) { cAxisEngageModal.reset(); } // writeBlock(wcsOut, mFormat.format(getSpindle(PART) == SPINDLE_SUB ? 83 : 80)); writeBlock(gPlaneModal.format(getCode("ENABLE_TURNING", getSpindle(PART)))); writeBlock(feedMode, gPlaneModal.format(18)); } else { writeBlock(feedMode); } } // Write out maximum spindle speed var maximumSpindleSpeed = (tool.maximumSpindleSpeed > 0) ? Math.min(tool.maximumSpindleSpeed, getProperty("maximumSpindleSpeed")) : getProperty("maximumSpindleSpeed"); if ((maximumSpindleSpeed > 0) && (currentSection.getTool().getSpindleMode() == SPINDLE_CONSTANT_SURFACE_SPEED)) { if ((/*insertToolCall || */rpmFormat.areDifferent(maximumSpindleSpeed, previousMaximumSpeed)) && !machineState.stockTransferIsActive) { writeBlock(gFormat.format(50), maxSpeedOutput.format(maximumSpindleSpeed)); previousMaximumSpeed = maximumSpindleSpeed; } } else { //previousMaximumSpeed = 0; // reset for RPM spindle speeds } // Write out notes if (getProperty("showNotes") && hasParameter("notes")) { var notes = getParameter("notes"); if (notes) { var lines = String(notes).split("\n"); var r1 = new RegExp("^[\\s]+", "g"); var r2 = new RegExp("[\\s]+$", "g"); for (line in lines) { var comment = lines[line].replace(r1, "").replace(r2, ""); if (comment) { writeComment(comment); } } } } if (insertToolCall || operationNeedsSafeStart) { writeStartBlocks(insertToolCall, function () { forceWorkPlane(); cAxisEngageModal.reset(); retracted = insertToolCall; onCommand(COMMAND_COOLANT_OFF); if (tool.compensationOffset > getProperty("maxToolOffset")) { error(localize("Compensation offset is out of range.")); return; } if (tool.lengthOffset > getProperty("maxToolOffset")) { error(localize("Compensation offset is out of range.")); return; } if (tool.number > getProperty("maxTool")) { warning(localize("Tool number exceeds maximum value.")); } if (tool.number == 0) { error(localize("Tool number cannot be 0")); return; } gMotionModal.reset(); if (getProperty("showSequenceNumbers") == "toolChange") { showSequenceNumbers = "true"; } writeBlock(formatTool(tool, false)); if (tool.comment) { writeComment(tool.comment); } // Turn on coolant setCoolant(tool.coolant); // enable load monitoring if (getProperty("loadMonitoring") != 0) { vlmon = tool.number; writeln("VLMON[" + vlmon + "]=" + getProperty("loadMonitoring")); writeln(mFormat.format(216)); } }); } // Activate part catcher for part cutoff section if (getProperty("usePartCatcher") && partCutoff && currentSection.partCatcher) { engagePartCatcher(true); } // command stop for manual tool change, useful for quick change live tools if (insertToolCall && tool.manualToolChange) { onCommand(COMMAND_STOP); writeComment("MANUAL TOOL CHANGE TO " + formatTool(tool, false)); } // Engage tailstock if (getProperty("useTailStock")) { if (machineState.axialCenterDrilling || (getSpindle(PART) == SPINDLE_SUB) || ((getSpindle(TOOL) == SPINDLE_LIVE) && (machineState.machiningDirection == MACHINING_DIRECTION_AXIAL))) { if (currentSection.tailstock) { warning(localize("Tail stock is not supported for secondary spindle or Z-axis milling.")); } if (machineState.tailstockIsActive) { writeBlock(tailStockModal.format(getCode("TAILSTOCK_OFF", SPINDLE_MAIN))); } } else { writeBlock(tailStockModal.format(currentSection.tailstock ? getCode("TAILSTOCK_ON", SPINDLE_MAIN) : getCode("TAILSTOCK_OFF", SPINDLE_MAIN))); } } // Output spindle codes if (newSpindle) { // select spindle if required } var forceRPMMode = false; var spindleChanged = tool.type != TOOL_PROBE && !machineState.stockTransferIsActive && (insertToolCall || forceSpindleSpeed || isSpindleSpeedDifferent() || newSpindle); if (spindleChanged || operationNeedsSafeStart) { forceSpindleSpeed = false; if (machineState.isTurningOperation) { if (spindleSpeed > maximumSpindleSpeed) { warning(subst(localize("Spindle speed exceeds maximum value for operation \"%1\"."), getOperationComment())); } } else { if (spindleSpeed > 6000) { warning(subst(localize("Spindle speed exceeds maximum value for operation \"%1\"."), getOperationComment())); } } // Turn spindle on forceRPMMode = tool.getSpindleMode() == SPINDLE_CONSTANT_SURFACE_SPEED; writeStartBlocks(spindleChanged, function () { startSpindle(false, true, getFramePosition(currentSection.getInitialPosition())); }); } forceAny(); gMotionModal.reset(); if (currentSection.isMultiAxis()) { writeBlock(gMotionModal.format(0), aOutput.format(abc.x), bOutput.format(abc.y), cOutput.format(abc.z)); forceWorkPlane(); cancelTransformation(); } else { if (machineState.isTurningOperation || machineState.axialCenterDrilling) { if (gotBAxis) { bOutput.reset(); writeBlock(gMotionModal.format(0), bOutput.format(getB(abc, currentSection))); machineState.currentBAxisOrientationTurning = abc; } } else if (!machineState.usePolarCoordinates && !machineState.usePolarInterpolation) { setWorkPlane(abc); } } // enable Polar coordinates mode if (machineState.usePolarCoordinates && (tool.type != TOOL_PROBE)) { if (polarCoordinatesDirection == undefined) { error(localize("Polar coordinates axis direction to maintain must be defined as a vector - x,y,z.")); return; } setPolarCoordinates(true); } forceAny(); gMotionModal.reset(); var initialPosition = getFramePosition(currentSection.getInitialPosition()); if (insertToolCall || retracted || (tool.getSpindleMode() == SPINDLE_CONSTANT_SURFACE_SPEED) || operationNeedsSafeStart) { var isRequired = insertToolCall || retracted || (tool.getSpindleMode() == SPINDLE_CONSTANT_SURFACE_SPEED); writeStartBlocks(isRequired, function() { // gPlaneModal.reset(); gMotionModal.reset(); if (machineState.usePolarCoordinates) { var polarPosition = getPolarCoordinates(initialPosition, abc); setCAxisDirection(cOutput.getCurrent(), polarPosition.second.z); writeBlock(gMotionModal.format(0), zOutput.format(polarPosition.first.z)); writeBlock( gMotionModal.format(0), xOutput.format(polarPosition.first.x), conditional(gotYAxis, yOutput.format(0)), cOutput.format(polarPosition.second.z) ); } else if (machineState.usePolarInterpolation) { var polarPosition = getPolarCoordinates(initialPosition, abc); writeBlock(gMotionModal.format(0), zOutput.format(polarPosition.first.z)); writeBlock( gMotionModal.format(0), xOutput.format(polarPosition.first.x), conditional(gotYAxis, yOutput.format(0)) ); } else { writeBlock(gMotionModal.format(0), zOutput.format(initialPosition.z)); writeBlock(gMotionModal.format(0), xOutput.format(initialPosition.x), yOutput.format(0)); } }); } else if ((machineState.usePolarCoordinates || machineState.usePolarInterpolation) && yAxisWasEnabled) { if (gotYAxis && yOutput.isEnabled()) { writeBlock(gMotionModal.format(0), yOutput.format(0)); } } if (operationNeedsSafeStart) { forceXYZ(); } // enable SFM spindle speed if (forceRPMMode) { startSpindle(false, false); } if (machineState.usePolarInterpolation) { setPolarInterpolation(true); // enable polar interpolation mode } if (getProperty("useParametricFeed") && !isDrillingCycle(true)) { if (!insertToolCall && activeMovements && (getCurrentSectionId() > 0) && ((getPreviousSection().getPatternId() == currentSection.getPatternId()) && (currentSection.getPatternId() != 0))) { // use the current feeds } else { initializeActiveFeeds(); } } else { activeMovements = undefined; } previousSpindle = tempSpindle; activeSpindle = tempSpindle; if (false) { // DEBUG for (var key in machineState) { writeComment(key + " : " + machineState[key]); } writeComment("Tapping = " + tapping); // writeln("(" + (getMachineConfigurationAsText(machineConfiguration)) + ")"); }}var MACHINING_DIRECTION_AXIAL = 0;var MACHINING_DIRECTION_RADIAL = 1;var MACHINING_DIRECTION_INDEXING = 2;function getMachiningDirection(section) { var forward = section.workPlane.forward; if (section.isMultiAxis()) { forward = section.getGlobalInitialToolAxis(); forward = Math.abs(forward.z) < 1e-7 ? new Vector(1, 0, 0) : forward; // radial multi-axis operation } if (isSameDirection(forward, new Vector(0, 0, 1))) { return MACHINING_DIRECTION_AXIAL; } else if (Vector.dot(forward, new Vector(0, 0, 1)) < 1e-7) { return MACHINING_DIRECTION_RADIAL; } else { return MACHINING_DIRECTION_INDEXING; }}function updateMachiningMode(section) { machineState.axialCenterDrilling = false; // reset machineState.usePolarInterpolation = false; // reset machineState.usePolarCoordinates = false; // reset machineState.machiningDirection = getMachiningDirection(section); if ((section.getType() == TYPE_MILLING) && !section.isMultiAxis()) { if (machineState.machiningDirection == MACHINING_DIRECTION_AXIAL) { if (isDrillingCycle(section, false)) { // drilling axial machineState.axialCenterDrilling = isAxialCenterDrilling(section, true); if (!machineState.axialCenterDrilling && !isAxialCenterDrilling(section, false)) { // several holes not on XY center // bestABC = section.getABCByPreference(machineConfiguration, section.workPlane, getCurrentDirection(), C, PREFER_CLOSEST, ENABLE_RESET | ENABLE_LIMITS); bestABC = getBestABC(section); bestABC = section.doesToolpathFitWithinLimits(machineConfiguration, bestABC) ? bestABC : undefined; if (!getProperty("useYAxisForDrilling") || bestABC == undefined) { machineState.usePolarCoordinates = true; } } } else { // milling // Use new operation property for polar milling if (currentSection.machiningType && (currentSection.machiningType == MACHINING_TYPE_POLAR)) { // Choose correct polar mode depending on machine capabilities if (gotPolarInterpolation && !forcePolarCoordinates) { forcePolarInterpolation = true; } else { forcePolarCoordinates = true; } // Update polar coordinates direction according to operation property polarCoordinatesDirection = currentSection.polarDirection; } if (gotPolarInterpolation && forcePolarInterpolation) { // polar mode is requested by user machineState.usePolarInterpolation = true; bestABC = undefined; } else if (forcePolarCoordinates) { // Polar coordinate mode is requested by user machineState.usePolarCoordinates = true; bestABC = undefined; } else { //bestABC = section.getABCByPreference(machineConfiguration, section.workPlane, getCurrentDirection(), C, PREFER_CLOSEST, ENABLE_RESET | ENABLE_LIMITS); bestABC = getBestABC(section); bestABC = section.doesToolpathFitWithinLimits(machineConfiguration, bestABC) ? bestABC : undefined; if (bestABC == undefined) { // toolpath does not match XY ranges, enable interpolation mode if (gotPolarInterpolation) { machineState.usePolarInterpolation = true; } else { machineState.usePolarCoordinates = true; } } } } } else if (machineState.machiningDirection == MACHINING_DIRECTION_RADIAL) { // G19 plane var range = section.getOptimizedBoundingBox(machineConfiguration, machineConfiguration.getABC(section.workPlane)); var yAxisWithinLimits = machineConfiguration.getAxisY().getRange().isWithin(yFormat.getResultingValue(range.lower.y)) && machineConfiguration.getAxisY().getRange().isWithin(yFormat.getResultingValue(range.upper.y)); if (!gotYAxis) { if (!section.isMultiAxis() && !yAxisWithinLimits) { error(subst(localize("Y-axis motion is not possible without a Y-axis for operation \"%1\"."), getOperationComment())); return; } } else { if (!yAxisWithinLimits) { error(subst(localize("Toolpath exceeds the maximum ranges for operation \"%1\"."), getOperationComment())); return; } } // C-coordinates come from setWorkPlane or is within a multi axis operation, we cannot use the C-axis for non wrapped toolpathes (only multiaxis works, all others have to be into XY range) } else { // usePolarCoordinates & usePolarInterpolation is only supported for axial machining, keep false } } else { // turning or multi axis, keep false } if (machineState.axialCenterDrilling) { cOutput.disable(); } else { cOutput.enable(); } var checksum = 0; checksum += machineState.usePolarInterpolation ? 1 : 0; checksum += machineState.usePolarCoordinates ? 1 : 0; checksum += machineState.axialCenterDrilling ? 1 : 0; validate(checksum <= 1, localize("Internal post processor error."));}function getOperationComment() { var operationComment = hasParameter("operation-comment") && getParameter("operation-comment"); return operationComment;}function setRadiusDiameterMode(mode) { if (mode == "diameter") { xFormat.setScale(2); } else { xFormat.setScale(1); } xOutput.setFormat(xFormat);}function setPolarInterpolation(activate) { if (activate) { setCAxisDirection(cOutput.getCurrent(), 0); cOutput.enable(); cOutput.reset(); writeBlock(gPolarModal.format(getCode("POLAR_INTERPOLATION_ON", getSpindle(PART))), cOutput.format(0)); // command for polar interpolation writeBlock(gPlaneModal.format(getG17Code())); yOutput.setPrefix("Y"); yOutput.enable(); // required for G12.1 cOutput.disable(); setRadiusDiameterMode("radius"); } else { writeBlock(gPolarModal.format(getCode("POLAR_INTERPOLATION_OFF", getSpindle(PART)))); yOutput.setPrefix("Y"); yOutput.disable(); cOutput.enable(); setRadiusDiameterMode("diameter"); if (currentWorkPlaneABC != undefined) { currentWorkPlaneABC.z = Number.POSITIVE_INFINITY; } }}/** Output block to do safe retract and/or move to home position. */function writeRetract() { if (arguments.length == 0) { error(localize("No axis specified for writeRetract().")); return; } var words = []; // store all retracted axes in an array for (var i = 0; i < arguments.length; ++i) { let instances = 0; // checks for duplicate retract calls for (var j = 0; j < arguments.length; ++j) { if (arguments[i] == arguments[j]) { ++instances; } } if (instances > 1) { // error if there are multiple retract calls for the same axis error(localize("Cannot retract the same axis twice in one line")); return; } switch (arguments[i]) { case X: xOutput.reset(); words.push(xOutput.format(getProperty("homePositionX"))); break; case Y: yOutput.reset(); words.push(yOutput.format(getProperty("homePositionY"))); break; case Z: zOutput.reset(); words.push(zOutput.format(getProperty("homePositionZ"))); break; default: error(localize("Bad axis specified for writeRetract().")); return; } } if (words.length > 0) { writeBlock(gMotionModal.format(0), words); // retract }}function onDwell(seconds) { if (seconds > 9999.99) { warning(localize("Dwelling time is out of range.")); } writeBlock(gFormat.format(4), dwellFormat.format(seconds));}var pendingRadiusCompensation = -1;function onRadiusCompensation() { pendingRadiusCompensation = radiusCompensation;}var resetFeed = false;function getHighfeedrate(radius) { if (currentSection.feedMode == FEED_PER_REVOLUTION) { if (toDeg(radius) <= 0) { radius = toPreciseUnit(0.1, MM); } var rpm = spindleSpeed; // rev/min if (currentSection.getTool().getSpindleMode() == SPINDLE_CONSTANT_SURFACE_SPEED) { var O = 2 * Math.PI * radius; // in/rev rpm = tool.surfaceSpeed / O; // in/min div in/rev => rev/min } return highFeedrate / rpm; // in/min div rev/min => in/rev } return highFeedrate;}function onRapid(_x, _y, _z) { var x = xOutput.format(_x); var y = yOutput.format(_y); var z = zOutput.format(_z); if (x || y || z) { var useG1 = (((((x ? 1 : 0) + (y ? 1 : 0) + (z ? 1 : 0)) > 1)) || machineState.usePolarInterpolation) && !isCannedCycle; // axes are not synchronized if (useG1) { var highFeed = machineState.usePolarInterpolation ? toPreciseUnit(1500, MM) : getHighfeedrate(_x); if (x) { xOutput.reset(); } if (y) { yOutput.reset(); } if (z) { zOutput.reset(); } onExpandedLinear(_x, _y, _z, highFeed); } else { writeBlock(gMotionModal.format(0), x, y, z); } }}function onLinear(_x, _y, _z, feed) { if (isSpeedFeedSynchronizationActive()) { resetFeed = true; var threadPitch = getParameter("operation:threadPitch"); var threadsPerInch = 1.0 / threadPitch; // per mm for metric var startXYZ = getCurrentPosition(); var deltaX = spatialFormat.getResultingValue(_x - startXYZ.x); writeBlock( gMotionModal.format(31), xOutput.format(_x), yOutput.format(_y), zOutput.format(_z), iOutput.format(deltaX), pitchOutput.format(1 / threadsPerInch) ); return; } if (resetFeed) { resetFeed = false; forceFeed(); } var x = xOutput.format(_x); var y = yOutput.format(_y); var z = zOutput.format(_z); if (x || y || z) { var linearCode = (machineState.usePolarInterpolation && (x || y)) ? 101 : 1; if (pendingRadiusCompensation >= 0) { pendingRadiusCompensation = -1; if (machineState.isTurningOperation) { writeBlock(gPlaneModal.format(18)); } else if (isSameDirection(currentSection.workPlane.forward, new Vector(0, 0, 1))) { writeBlock(gPlaneModal.format(getG17Code())); } else if (Vector.dot(currentSection.workPlane.forward, new Vector(0, 0, 1)) < 1e-7) { writeBlock(gPlaneModal.format(19)); } else { error(localize("Tool orientation is not supported for radius compensation.")); return; } switch (radiusCompensation) { case RADIUS_COMPENSATION_LEFT: writeBlock( gMotionModal.format(linearCode), gFormat.format(41), x, y, z, getFeed(feed)); break; case RADIUS_COMPENSATION_RIGHT: writeBlock( gMotionModal.format(linearCode), gFormat.format(42), x, y, z, getFeed(feed)); break; default: writeBlock(gMotionModal.format(linearCode), gFormat.format(40), x, y, z, getFeed(feed)); } } else { writeBlock(gMotionModal.format(linearCode), x, y, z, getFeed(feed)); } }}function onRapid5D(_x, _y, _z, _a, _b, _c) { if (pendingRadiusCompensation >= 0) { error(localize("Radius compensation mode cannot be changed at rapid traversal.")); return; } setCAxisDirection(cOutput.getCurrent(), _c); var x = xOutput.format(_x); var y = yOutput.format(_y); var z = zOutput.format(_z); var a = aOutput.format(_a); var b = bOutput.format(_b); var c = cOutput.format(_c); if (x || y || z || a || b || c) { var useG1 = (((x ? 1 : 0) + (y ? 1 : 0) + (z ? 1 : 0)) + (a ? 1 : 0) + (b ? 1 : 0) + (c ? 1 : 0) > 1); var gCode = useG1 ? 1 : 0; var f = useG1 ? (getFeed(machineState.usePolarInterpolation ? toPreciseUnit(1500, MM) : getHighfeedrate(_x))) : ""; writeBlock(gMotionModal.format(gCode), x, y, z, a, b, c, f); if (!useG1) { forceFeed(); } }}function onLinear5D(_x, _y, _z, _a, _b, _c, feed) { var compCode = undefined; if (pendingRadiusCompensation >= 0) { if (isPolarModeActive()) { pendingRadiusCompensation = -1; switch (radiusCompensation) { case RADIUS_COMPENSATION_LEFT: compCode = gFormat.format(41); break; case RADIUS_COMPENSATION_RIGHT: compCode = gFormat.format(42); break; default: compCode = gFormat.format(40); } } else { error(localize("Radius compensation cannot be activated/deactivated for 5-axis move.")); } } setCAxisDirection(cOutput.getCurrent(), _c); var x = xOutput.format(_x); var y = yOutput.format(_y); var z = zOutput.format(_z); var a = aOutput.format(_a); var b = bOutput.format(_b); var c = cOutput.format(_c); if (x || y || z || a || b || c) { writeBlock(gMotionModal.format(1), x, y, z, a, b, c, getFeed(feed)); }}// Start of Polar coordinatesvar defaultPolarCoordinatesDirection = new Vector(1, 0, 0); // default direction for polar interpolationvar polarCoordinatesDirection = defaultPolarCoordinatesDirection; // vector to maintain tool at while in polar interpolationvar polarSpindleAxisSave;function setPolarCoordinates(mode) { if (!mode) { // turn off polar mode if required if (isPolarModeActive()) { deactivatePolarMode(); if (gotBAxis) { machineConfiguration.setSpindleAxis(polarSpindleAxisSave); bOutput.enable(); } // setPolarFeedMode(false); if (currentWorkPlaneABC != undefined) { currentWorkPlaneABC.z = Number.POSITIVE_INFINITY; } } polarCoordinatesDirection = defaultPolarCoordinatesDirection; // reset when deactivated return; } var direction = polarCoordinatesDirection; // determine the rotary axis to use for Polar coordinates var axis = undefined; if (machineConfiguration.getAxisV().isEnabled()) { if (Vector.dot(machineConfiguration.getAxisV().getAxis(), currentSection.workPlane.getForward()) != 0) { axis = machineConfiguration.getAxisV(); } } if (axis == undefined && machineConfiguration.getAxisU().isEnabled()) { if (Vector.dot(machineConfiguration.getAxisU().getAxis(), currentSection.workPlane.getForward()) != 0) { axis = machineConfiguration.getAxisU(); } } if (axis == undefined) { error(localize("Polar coordinates require an active rotary axis be defined in direction of workplane normal.")); } // calculate directional vector from initial position if (direction == undefined) { error(localize("Polar coordinates initiated without a directional vector.")); return; } // activate polar coordinates // setPolarFeedMode(true); // enable multi-axis feeds for polar mode if (gotBAxis) { polarSpindleAxisSave = machineConfiguration.getSpindleAxis(); machineConfiguration.setSpindleAxis(new Vector(0, 0, 1)); bOutput.disable(); } activatePolarMode(getTolerance(), 0, direction); var polarPosition = getPolarPosition(currentSection.getInitialPosition().x, currentSection.getInitialPosition().y, currentSection.getInitialPosition().z); setCurrentPositionAndDirection(polarPosition);}function getPolarCoordinates(position, abc) { var reset = false; var current = getCurrentDirection(); if (!isPolarModeActive()) { setCurrentDirection(abc); var tempPolarCoordinatesDirection = (currentSection.machiningType && (currentSection.machiningType == MACHINING_TYPE_POLAR)) ? currentSection.polarDirection : polarCoordinatesDirection; activatePolarMode(getTolerance() / 2, 0, tempPolarCoordinatesDirection); reset = true; } var polarPosition = getPolarPosition(position.x, position.y, position.z); if (reset) { deactivatePolarMode(); setCurrentDirection(current); } return polarPosition;}// End of polar coordinatesfunction onCircular(clockwise, cx, cy, cz, x, y, z, feed) { var directionCode = clockwise ? 2 : 3; directionCode += (machineState.usePolarCoordinates || machineState.usePolarInterpolation) ? 100 : 0; if (getSpindle(TOOL) == SPINDLE_LIVE) { if (machineState.machiningDirection == MACHINING_DIRECTION_AXIAL) { if (getCircularPlane() != PLANE_XY) { linearize(tolerance); return; } } else { if (getCircularPlane() != PLANE_YZ) { linearize(tolerance); return; } } } var toler = getTolerance(); if (isSpeedFeedSynchronizationActive()) { error(localize("Speed-feed synchronization is not supported for circular moves.")); return; } if (pendingRadiusCompensation >= 0) { error(localize("Radius compensation cannot be activated/deactivated for a circular move.")); return; } var start = getCurrentPosition(); if (isFullCircle()) { if (getProperty("useRadius") || isHelical() || machineState.usePolarInterpolation) { // radius mode does not support full arcs linearize(toler); return; } switch (getCircularPlane()) { case PLANE_XY: xOutput.reset(); yOutput.reset(); writeBlock(gPlaneModal.format(getG17Code()), gMotionModal.format(directionCode), iOutput.format(cx - start.x), jOutput.format(cy - start.y), getFeed(feed)); break; case PLANE_ZX: if (machineState.usePolarInterpolation) { linearize(tolerance); return; } zOutput.reset(); xOutput.reset(); writeBlock(gPlaneModal.format(18), gMotionModal.format(directionCode), iOutput.format(cx - start.x), kOutput.format(cz - start.z), getFeed(feed)); break; case PLANE_YZ: if (machineState.usePolarInterpolation) { linearize(tolerance); return; } yOutput.reset(); zOutput.reset(); writeBlock(gPlaneModal.format(19), gMotionModal.format(directionCode), jOutput.format(cy - start.y), kOutput.format(cz - start.z), getFeed(feed)); break; default: linearize(toler); } } else if (!getProperty("useRadius") && !machineState.usePolarInterpolation) { if (isHelical() && ((getCircularSweep() < toRad(30)) || (getHelicalPitch() > 10))) { // avoid G112 issue linearize(toler); return; } switch (getCircularPlane()) { case PLANE_XY: xOutput.reset(); yOutput.reset(); writeBlock(gPlaneModal.format(getG17Code()), gMotionModal.format(directionCode), xOutput.format(x), yOutput.format(y), zOutput.format(z), iOutput.format(cx - start.x), jOutput.format(cy - start.y), getFeed(feed)); break; case PLANE_ZX: if (machineState.usePolarInterpolation) { linearize(tolerance); return; } zOutput.reset(); xOutput.reset(); writeBlock(gPlaneModal.format(18), gMotionModal.format(directionCode), xOutput.format(x), yOutput.format(y), zOutput.format(z), iOutput.format(cx - start.x), kOutput.format(cz - start.z), getFeed(feed)); break; case PLANE_YZ: if (machineState.usePolarInterpolation) { linearize(tolerance); return; } yOutput.reset(); zOutput.reset(); writeBlock(gPlaneModal.format(19), gMotionModal.format(directionCode), xOutput.format(x), yOutput.format(y), zOutput.format(z), jOutput.format(cy - start.y), kOutput.format(cz - start.z), getFeed(feed)); break; default: linearize(toler); } } else { // use radius mode if (isHelical() && ((getCircularSweep() < toRad(30)) || (getHelicalPitch() > 10) || machineState.usePolarInterpolation)) { linearize(toler); return; } var r = getCircularRadius(); if (toDeg(getCircularSweep()) > (180 + 1e-9)) { linearize(toler); return; } switch (getCircularPlane()) { case PLANE_XY: xOutput.reset(); yOutput.reset(); writeBlock(gPlaneModal.format(getG17Code()), gMotionModal.format(directionCode), xOutput.format(x), yOutput.format(y), zOutput.format(z), "L" + rFormat.format(r), getFeed(feed)); break; case PLANE_ZX: if (machineState.usePolarInterpolation) { linearize(tolerance); return; } zOutput.reset(); xOutput.reset(); writeBlock(gPlaneModal.format(18), gMotionModal.format(directionCode), xOutput.format(x), yOutput.format(y), zOutput.format(z), "L" + rFormat.format(r), getFeed(feed)); break; case PLANE_YZ: if (machineState.usePolarInterpolation) { linearize(tolerance); return; } yOutput.reset(); zOutput.reset(); writeBlock(gPlaneModal.format(19), gMotionModal.format(directionCode), xOutput.format(x), yOutput.format(y), zOutput.format(z), "L" + rFormat.format(r), getFeed(feed)); break; default: linearize(toler); } }}var chuckMachineFrame;var chuckSubPosition;function getSecondaryPullMethod(type) { var pullMethod = {}; // determine if pull operation, spindle return, or both pullMethod.pull = false; pullMethod.home = false; switch (type) { case "secondary-spindle-pull": pullMethod.pullPosition = chuckSubPosition + cycle.pullingDistance; pullMethod.machineFrame = chuckMachineFrame; pullMethod.unclampMode = "keep-clamped"; pullMethod.pull = true; break; case "secondary-spindle-return": pullMethod.pullPosition = cycle.feedPosition; pullMethod.machineFrame = cycle.useMachineFrame; pullMethod.unclampMode = cycle.unclampMode; // pull part only (when offset!=0), Return secondary spindle to home (when offset=0) var feedDis = 0; if (pullMethod.machineFrame) { if (hasParameter("operation:feedPlaneHeight_direct")) { // Inventor feedDis = getParameter("operation:feedPlaneHeight_direct"); } else if (hasParameter("operation:feedPlaneHeightDirect")) { // HSMWorks feedDis = getParameter("operation:feedPlaneHeightDirect"); } feedPosition = feedDis; } else if (hasParameter("operation:feedPlaneHeight_offset")) { // Inventor feedDis = getParameter("operation:feedPlaneHeight_offset"); } else if (hasParameter("operation:feedPlaneHeightOffset")) { // HSMWorks feedDis = getParameter("operation:feedPlaneHeightOffset"); } // Transfer part to secondary spindle if (pullMethod.unclampMode != "keep-clamped") { pullMethod.pull = feedDis != 0; pullMethod.home = true; } else { // pull part only (when offset!=0), Return secondary spindle to home (when offset=0) pullMethod.pull = feedDis != 0; pullMethod.home = !pullMethod.pull; } break; } return pullMethod;}var wAxisTorqueUpper = 30;var wAxisTorqueMiddle = 25;var wAxisTorqueLower = 5;function onCycle() { if ((typeof isSubSpindleCycle == "function") && isSubSpindleCycle(cycleType)) { if (!gotSecondarySpindle) { error(localize("Secondary spindle is not available.")); } writeln(""); var comment = getParameter("operation-comment", ""); if (comment) { writeComment(comment); } // Start of stock transfer operation(s) if (!machineState.stockTransferIsActive) { onCommand(COMMAND_STOP_SPINDLE); onCommand(COMMAND_COOLANT_OFF); onCommand(COMMAND_OPTIONAL_STOP); if (cycle.stopSpindle) { writeBlock(mFormat.format(getCode("ENABLE_C_AXIS", getSpindle(PART)))); onCommand(COMMAND_UNLOCK_MULTI_AXIS); writeBlock(gMotionModal.format(0), cOutput.format(0)); onCommand(COMMAND_LOCK_MULTI_AXIS); // writeBlock(mFormat.format(getCode("DISABLE_C_AXIS", getSpindle(PART)))); // cannot disable C-axis when it's locked } gFeedModeModal.reset(); var feedMode; if (currentSection.feedMode == FEED_PER_REVOLUTION) { feedMode = gFeedModeModal.format(getCode("FEED_MODE_UNIT_REV", getSpindle(TOOL))); } else { feedMode = gFeedModeModal.format(getCode("FEED_MODE_UNIT_MIN", getSpindle(TOOL))); } } switch (cycleType) { case "secondary-spindle-grab": if (currentSection.partCatcher) { engagePartCatcher(true); } writeBlock(mFormat.format(getCode("INTERNAL_INTERLOCK_ON", getSecondarySpindle())), formatComment("SUB CHUCK INTERLOCK RELEASE ON")); writeBlock(mFormat.format(getCode("INTERNAL_INTERLOCK_ON", getSpindle(PART))), formatComment("MAIN CHUCK INTERLOCK RELEASE ON")); writeBlock(mFormat.format(getCode("UNCLAMP_CHUCK", getSecondarySpindle())), formatComment("UNCLAMP OPPOSITE SPINDLE")); onDwell(cycle.dwell); gSpindleModeModal.reset(); if (cycle.stopSpindle) { // no spindle rotation // do nothing } else { // spindle rotation var transferCodes = getSpindleTransferCodes(); // Write out maximum spindle speed if (transferCodes.spindleMode == SPINDLE_CONSTANT_SURFACE_SPEED) { var maximumSpindleSpeed = (transferCodes.maximumSpindleSpeed > 0) ? Math.min(transferCodes.maximumSpindleSpeed, getProperty("maximumSpindleSpeed")) : getProperty("maximumSpindleSpeed"); writeBlock(gFormat.format(50), maxSpeedOutput.format(maximumSpindleSpeed)); } // write out spindle speed var _spindleSpeed; var spindleMode; if (transferCodes.spindleMode == SPINDLE_CONSTANT_SURFACE_SPEED) { _spindleSpeed = transferCodes.surfaceSpeed * ((unit == MM) ? 1 / 1000.0 : 1 / 12.0); spindleMode = getCode("CONSTANT_SURFACE_SPEED_ON", getSpindle(PART)); } else { _spindleSpeed = cycle.spindleSpeed; spindleMode = getCode("CONSTANT_SURFACE_SPEED_OFF", getSpindle(PART)); } writeBlock( gSpindleModeModal.format(spindleMode), sOutput.format(_spindleSpeed), mFormat.format(transferCodes.direction) ); writeBlock(mFormat.format(getCode("SPINDLE_SYNCHRONIZATION_SPEED", getSpindle(PART))), formatComment("SYNCHRONIZED ROTATION ON")); writeBlock(mFormat.format(getCode("IGNORE_SPINDLE_ORIENTATION", getSpindle(PART))), formatComment("IGNORE SPINDLE ORIENTATION")); } gMotionModal.reset(); var upperZ = getParameter("stock-upper-z"); writeBlock(gMotionModal.format(0), wOutput.format(cycle.feedPosition)); if (getProperty("transferUseTorque")) { writeBlock(gFormat.format(getCode("TORQUE_LIMIT_ON", getSpindle(PART))), "PW=" + integerFormat.format(wAxisTorqueUpper)); writeBlock( gFormat.format(getCode("TORQUE_SKIP_ON", getSpindle(PART))), wOutput.format(cycle.chuckPosition), "D" + zFormat.format(cycle.feedPosition - cycle.chuckPosition), "L" + zFormat.format(cycle.feedPosition - upperZ), getFeed(cycle.feedrate), "PW=" + integerFormat.format(wAxisTorqueMiddle) ); writeBlock(gFormat.format(getCode("TORQUE_LIMIT_ON", getSpindle(PART))), "PW=" + integerFormat.format(wAxisTorqueLower)); writeBlock(gFormat.format(getCode("TORQUE_LIMIT_OFF", getSpindle(PART)))); } else { writeBlock(gMotionModal.format(1), wOutput.format(cycle.chuckPosition), getFeed(cycle.feedrate)); onDwell(cycle.dwell); } writeBlock(mFormat.format(getCode("CLAMP_CHUCK", getSecondarySpindle())), formatComment("CLAMP SUB SPINDLE")); onDwell(cycle.dwell); chuckMachineFrame = cycle.useMachineFrame; chuckSubPosition = cycle.chuckPosition; machineState.stockTransferIsActive = true; break; case "secondary-spindle-return": case "secondary-spindle-pull": var pullMethod = getSecondaryPullMethod(cycleType); if (!machineState.stockTransferIsActive) { if (pullMethod.pull) { error(localize("The part must be chucked prior to a pull operation.")); return; } } // bar pull if (pullMethod.pull) { writeBlock(mFormat.format(getCode("UNCLAMP_CHUCK", getSpindle(PART))), formatComment("UNCLAMP MAIN CHUCK")); onDwell(cycle.dwell); writeBlock( gMotionModal.format(1), wOutput.format(pullMethod.pullPosition), getFeed(cycle.feedrate), formatComment("BAR PULL") ); } // move subspindle to home if (pullMethod.home) { if (pullMethod.unclampMode == "unclamp-secondary") { // simple bar pulling operation writeBlock(mFormat.format(getCode("CLAMP_CHUCK", getSpindle(PART))), formatComment("CLAMP MAIN CHUCK")); onDwell(cycle.dwell); writeBlock(mFormat.format(getCode("UNCLAMP_CHUCK", getSecondarySpindle())), formatComment("UNCLAMP SUB CHUCK")); onDwell(cycle.dwell); } writeBlock( gMotionModal.format(0), wOutput.format(getProperty("homePositionW")), formatComment("SUB SPINDLE RETURN") ); writeBlock(mFormat.format(getCode("INTERNAL_INTERLOCK_OFF", getSpindle(PART))), formatComment("MAIN CHUCK INTERLOCK RELEASE OFF")); writeBlock(mFormat.format(getCode("INTERNAL_INTERLOCK_OFF", getSecondarySpindle())), formatComment("SUB CHUCK INTERLOCK RELEASE OFF")); } else { writeBlock(mFormat.format(getCode("CLAMP_CHUCK", getSpindle(PART))), formatComment("CLAMP MAIN CHUCK")); onDwell(cycle.dwell); } machineState.stockTransferIsActive = true; break; } } if (cycleType == "stock-transfer") { warning(localize("Stock transfer is not supported. Required machine specific customization.")); return; }}var isCannedCycle = false;function onCyclePath() { saveShowSequenceNumbers = showSequenceNumbers; var verticalPasses; if (cycle.profileRoughingCycle == 0) { verticalPasses = false; } else if (cycle.profileRoughingCycle == 1) { verticalPasses = true; } else { error(localize("Unsupported passes type.")); return; } isCannedCycle = true; // buffer all paths and stop feeds being output feedOutput.disable(); showSequenceNumbers = "false"; redirectToBuffer(); writeBlock("NAT" + getCurrentSectionId() + " " + (verticalPasses ? "G82" : "G81")); gMotionModal.reset(); xOutput.reset(); zOutput.reset();}function onCyclePathEnd() { writeBlock(gFormat.format(80)); showSequenceNumbers = saveShowSequenceNumbers; // reset property to initial state feedOutput.enable(); var cyclePath = String(getRedirectionBuffer()).split(EOL); // get cycle path from buffer closeRedirection(); for (line in cyclePath) { // remove empty elements if (cyclePath[line] == "") { cyclePath.splice(line); } } // output cycle data switch (cycleType) { case "turning-canned-rough": writeBlock(gFormat.format(85), "NAT" + getCurrentSectionId() + " D" + spatialFormat.format(cycle.depthOfCut) + " U" + xFormat.format(Math.abs(cycle.xStockToLeave)) + " W" + spatialFormat.format(Math.abs(cycle.zStockToLeave)) + " " + getFeed(cycle.cutfeedrate) ); break; default: error(localize("Unsupported turning canned cycle.")); } for (var i = 0; i < cyclePath.length; ++i) { if (i == 0) { writeln(cyclePath[i]); } else { writeBlock(cyclePath[i]); // output cycle path } showSequenceNumbers = saveShowSequenceNumbers; // reset property to initial state isCannedCycle = false; }}function getCommonCycle(x, y, z, r) { if (machineState.usePolarCoordinates) { var polarPosition = getPolarPosition(x, y, z); setCurrentPositionAndDirection(polarPosition); // setCAxisDirection(cOutput.getCurrent(), currentC); // causes extra hole to be drilled & manual recommends using a single direction for accuracy xOutput.reset(); zOutput.reset(); cOutput.reset(); return [xOutput.format(polarPosition.first.x), cOutput.format(polarPosition.second.z), zOutput.format(polarPosition.first.z), conditional(r != 0, (gPlaneModal.getCurrent() == 17 ? "K" : "I") + spatialFormat.format(r))]; } else { return [xOutput.format(x), yOutput.format(y), zOutput.format(z), conditional(r != 0, (gPlaneModal.getCurrent() == 17 ? "K" : "I") + spatialFormat.format(r))]; }}function writeCycleClearance(plane, clearance) { if (true) { onCycleEnd(); switch (plane) { case 17: writeBlock(gMotionModal.format(0), zOutput.format(clearance)); break; case 18: writeBlock(gMotionModal.format(0), yOutput.format(clearance)); break; case 19: writeBlock(gMotionModal.format(0), xOutput.format(clearance)); break; default: error(localize("Unsupported drilling orientation.")); return; } }}var threadStart;var threadEnd;function moveToThreadStart(x, y, z) { var cuttingAngle = 0; if (hasParameter("operation:infeedAngle")) { cuttingAngle = getParameter("operation:infeedAngle"); } if (cuttingAngle != 0) { var zz; if (isFirstCyclePoint()) { threadStart = getCurrentPosition(); threadEnd = new Vector(x, y, z); } else { var zz = threadStart.z - (Math.abs(threadEnd.x - x) * Math.tan(toRad(cuttingAngle))); writeBlock(gMotionModal.format(0), zOutput.format(zz)); threadStart.setZ(zz); threadEnd = new Vector(x, y, z); } }}var skipThreading = false;function onCyclePoint(x, y, z) { if (!getProperty("useCycles") || currentSection.isMultiAxis()) { expandCyclePoint(x, y, z); return; } var plane = gPlaneModal.getCurrent(); if (isSameDirection(currentSection.workPlane.forward, new Vector(0, 0, 1)) || isSameDirection(currentSection.workPlane.forward, new Vector(0, 0, -1))) { plane = 17; // XY plane } else if (Vector.dot(currentSection.workPlane.forward, new Vector(0, 0, 1)) < 1e-7) { plane = 19; // YZ plane } else { expandCyclePoint(x, y, z); return; } switch (cycleType) { case "thread-turning": if (skipThreading) { // HSM outputs multiple cycles for multi-start threading return; } var numberOfThreads = 1; if ((hasParameter("operation:doMultipleThreads") && (getParameter("operation:doMultipleThreads") != 0))) { numberOfThreads = getParameter("operation:numberOfThreads"); } if ((getProperty("useSimpleThread") && !(hasParameter("operation:doMultipleThreads") && (getParameter("operation:doMultipleThreads") != 0)))) { moveToThreadStart(x, y, z); gCycleModal.reset(); zOutput.reset(); writeBlock( gCycleModal.format(33), xOutput.format(x - cycle.incrementalX), zOutput.format(z), iOutput.format(cycle.incrementalX), pitchOutput.format(cycle.pitch) ); } else { if (isLastCyclePoint()) { var threadHeight = getParameter("operation:threadDepth"); var firstDepthOfCut = cycle.firstPassDepth ? cycle.firstPassDepth : threadHeight - Math.abs(getCyclePoint(0).x - x); var cuttingAngle = 0; if (hasParameter("operation:infeedAngle")) { cuttingAngle = getParameter("operation:infeedAngle"); } var threadInfeedMode = "constant"; if (hasParameter("operation:infeedMode")) { threadInfeedMode = getParameter("operation:infeedMode"); } var infeedModeCode = 0; var threadCuttingMode = 0; if (threadInfeedMode == "reduced") { threadCuttingMode = 32; infeedModeCode = 75; } else if (threadInfeedMode == "constant") { threadCuttingMode = 32; infeedModeCode = 73; } else if (threadInfeedMode == "alternate") { threadCuttingMode = 33; infeedModeCode = 75; } else { error(localize("Unsupported Infeed Mode.")); return; } writeBlock( gCycleModal.format(71), xOutput.format(x), zOutput.format(z), // "A" + taperFormat.format(Math.atan2(cycle.incrementalX, cycle.incrementalZ * -1)), // taper angle instead of I conditional(cuttingAngle != 0, "B" + zFormat.format(cuttingAngle * 2)), "D" + xFormat.format(firstDepthOfCut), "H" + xFormat.format(threadHeight), // output as diameter iOutput.format(cycle.incrementalX), conditional((numberOfThreads > 1), "Q" + numberOfThreads), feedOutput.format(cycle.pitch), mFormat.format(threadCuttingMode), mFormat.format(infeedModeCode) ); skipThreading = (numberOfThreads != 0); } } return; } var lockCode = ""; var rapto = 0; if (isFirstCyclePoint()) { // first cycle point rapto = cycle.clearance - cycle.retract; var P = !cycle.dwell ? 0 : clamp(1, cycle.dwell, 99999999); // in seconds switch (cycleType) { case "drilling": writeCycleClearance(plane, cycle.clearance); xOutput.reset(); zOutput.reset(); writeBlock( gCycleModal.format(machineState.axialCenterDrilling ? 74 : 181), getCommonCycle(x, y, z, rapto), "D" + spatialFormat.format(cycle.depth + cycle.retract - cycle.stock), getFeed(cycle.feedrate) ); break; case "counter-boring": writeCycleClearance(plane, cycle.clearance); xOutput.reset(); zOutput.reset(); writeBlock( gCycleModal.format(machineState.axialCenterDrilling ? 74 : 182), getCommonCycle(x, y, z, rapto), "D" + spatialFormat.format(cycle.depth + cycle.retract - cycle.stock), conditional(P > 0, eOutput.format(P)), getFeed(cycle.feedrate) ); break; case "deep-drilling": writeCycleClearance(plane, cycle.clearance); xOutput.reset(); zOutput.reset(); writeBlock( gCycleModal.format(machineState.axialCenterDrilling ? 74 : 183), getCommonCycle(x, y, z, rapto), "D" + spatialFormat.format(cycle.incrementalDepth), "L" + spatialFormat.format(cycle.incrementalDepth), conditional(P > 0, eOutput.format(P)), getFeed(cycle.feedrate) ); break; case "chip-breaking": writeCycleClearance(plane, cycle.clearance); xOutput.reset(); zOutput.reset(); writeBlock( gCycleModal.format(machineState.axialCenterDrilling ? 74 : 183), getCommonCycle(x, y, z, rapto), "D" + spatialFormat.format(cycle.incrementalDepth), conditional(cycle.accumulatedDepth > 0, "L" + spatialFormat.format(cycle.accumulatedDepth)), conditional(P > 0, eOutput.format(P)), getFeed(cycle.feedrate) ); break; case "tapping": case "right-tapping": case "left-tapping": writeCycleClearance(plane, cycle.clearance); xOutput.reset(); zOutput.reset(); reverseTap = tool.type == TOOL_TAP_LEFT_HAND; if (machineState.axialCenterDrilling) { if (P != 0) { expandCyclePoint(x, y, z); } else { writeCycleClearance(plane, cycle.retract); writeBlock( gCycleModal.format(reverseTap ? 78 : 77), getCommonCycle(x, y, z, 0), getFeed(cycle.feedrate) ); onCommand(COMMAND_START_SPINDLE); } } else { writeCycleClearance(plane, cycle.clearance); writeBlock( gCycleModal.format(184), getCommonCycle(x, y, z, rapto), "D" + spatialFormat.format(cycle.depth + cycle.retract - cycle.stock), conditional(P > 0, eOutput.format(P)), getFeed(cycle.feedrate) ); } break; case "reaming": case "boring": if (feedFormat.getResultingValue(cycle.feedrate) != feedFormat.getResultingValue(cycle.retractFeedrate)) { expandCyclePoint(x, y, z); break; } writeCycleClearance(plane, cycle.clearance); xOutput.reset(); zOutput.reset(); writeBlock( gCycleModal.format(machineState.axialCenterDrilling ? 74 : 189), getCommonCycle(x, y, z, rapto), "D" + spatialFormat.format(cycle.depth + cycle.retract - cycle.stock), conditional(P > 0, eOutput.format(P)), getFeed(cycle.feedrate) ); break; default: expandCyclePoint(x, y, z); } } else { // position to subsequent cycle points if (cycleExpanded) { expandCyclePoint(x, y, z); } else { var step = 0; if (cycleType == "chip-breaking" || cycleType == "deep-drilling") { step = cycle.incrementalDepth; } writeBlock(getCommonCycle(x, y, z, rapto, false), lockCode); } }}function onCycleEnd() { if (!cycleExpanded && !machineState.stockTransferIsActive) { writeBlock(gCycleModal.format(180)); gMotionModal.reset(); } skipThreading = true;}function onPassThrough(text) { var commands = String(text).split(","); for (text in commands) { writeBlock(commands[text]); }}function onParameter(name, value) { var invalid = false; switch (name) { case "action": if (String(value).toUpperCase() == "PARTEJECT") { ejectRoutine = true; } else if (String(value).toUpperCase() == "USEPOLARMODE" || String(value).toUpperCase() == "USEPOLARINTERPOLATION") { forcePolarInterpolation = true; forcePolarCoordinates = false; } else if (String(value).toUpperCase() == "USEXZCMODE" || String(value).toUpperCase() == "USEPOLARCOORDINATES") { forcePolarCoordinates = true; forcePolarInterpolation = false; } else { invalid = true; } } if (invalid) { error(localize("Invalid action parameter: ") + value); return; }}var currentCoolantMode = COOLANT_OFF;var currentCoolantTurret = 1;var coolantOff = undefined;var isOptionalCoolant = false;var forceCoolant = false;function setCoolant(coolant, turret) { var coolantCodes = getCoolantCodes(coolant, turret); if (Array.isArray(coolantCodes)) { if (singleLineCoolant) { skipBlock = isOptionalCoolant; writeBlock(coolantCodes.join(getWordSeparator())); } else { for (var c in coolantCodes) { skipBlock = isOptionalCoolant; writeBlock(coolantCodes[c]); } } return undefined; } return coolantCodes;}function getCoolantCodes(coolant, turret) { turret = gotMultiTurret ? (turret == undefined ? 1 : turret) : 1; isOptionalCoolant = false; var multipleCoolantBlocks = new Array(); // create a formatted array to be passed into the outputted line if (!coolants) { error(localize("Coolants have not been defined.")); } if (tool.type == TOOL_PROBE) { // avoid coolant output for probing coolant = COOLANT_OFF; } if (coolant == currentCoolantMode && turret == currentCoolantTurret) { if ((typeof operationNeedsSafeStart != "undefined" && operationNeedsSafeStart) && coolant != COOLANT_OFF) { isOptionalCoolant = true; } else if (!forceCoolant || coolant == COOLANT_OFF) { return undefined; // coolant is already active } } if ((coolant != COOLANT_OFF) && (currentCoolantMode != COOLANT_OFF) && (coolantOff != undefined) && !forceCoolant && !isOptionalCoolant) { if (Array.isArray(coolantOff)) { for (var i in coolantOff) { multipleCoolantBlocks.push(coolantOff[i]); } } else { multipleCoolantBlocks.push(coolantOff); } } forceCoolant = false; var m; var coolantCodes = {}; for (var c in coolants) { // find required coolant codes into the coolants array if (coolants[c].id == coolant) { var localCoolant = parseCoolant(coolants[c], turret); localCoolant = typeof localCoolant == "undefined" ? coolants[c] : localCoolant; coolantCodes.on = localCoolant.on; if (localCoolant.off != undefined) { coolantCodes.off = localCoolant.off; break; } else { for (var i in coolants) { if (coolants[i].id == COOLANT_OFF) { coolantCodes.off = localCoolant.off; break; } } } } } if (coolant == COOLANT_OFF) { m = !coolantOff ? coolantCodes.off : coolantOff; // use the default coolant off command when an 'off' value is not specified } else { coolantOff = coolantCodes.off; m = coolantCodes.on; } if (!m) { onUnsupportedCoolant(coolant); m = 9; } else { if (Array.isArray(m)) { for (var i in m) { multipleCoolantBlocks.push(m[i]); } } else { multipleCoolantBlocks.push(m); } currentCoolantMode = coolant; currentCoolantTurret = turret; for (var i in multipleCoolantBlocks) { if (typeof multipleCoolantBlocks[i] == "number") { multipleCoolantBlocks[i] = mFormat.format(multipleCoolantBlocks[i]); } } return multipleCoolantBlocks; // return the single formatted coolant value } return undefined;}function parseCoolant(coolant, turret) { var localCoolant; if (getSpindle(TOOL) == SPINDLE_MAIN) { localCoolant = turret == 1 ? coolant.spindle1t1 : coolant.spindle1t2; localCoolant = typeof localCoolant == "undefined" ? coolant.spindle1 : localCoolant; } else if (getSpindle(TOOL) == SPINDLE_LIVE) { localCoolant = turret == 1 ? coolant.spindleLivet1 : coolant.spindleLivet2; localCoolant = typeof localCoolant == "undefined" ? coolant.spindleLive : localCoolant; } else { localCoolant = turret == 1 ? coolant.spindle2t1 : coolant.spindle2t2; localCoolant = typeof localCoolant == "undefined" ? coolant.spindle2 : localCoolant; } localCoolant = typeof localCoolant == "undefined" ? (turret == 1 ? coolant.turret1 : coolant.turret2) : localCoolant; localCoolant = typeof localCoolant == "undefined" ? coolant : localCoolant; return localCoolant;}function isSpindleSpeedDifferent() { var areDifferent = false; if (isFirstSection()) { areDifferent = true; } if (lastSpindleDirection != tool.clockwise) { areDifferent = true; } if (tool.getSpindleMode() == SPINDLE_CONSTANT_SURFACE_SPEED) { var _spindleSpeed = tool.surfaceSpeed * ((unit == MM) ? 1 / 1000.0 : 1 / 12.0); if ((lastSpindleMode != SPINDLE_CONSTANT_SURFACE_SPEED) || rpmFormat.areDifferent(lastSpindleSpeed, _spindleSpeed)) { areDifferent = true; } } else { if ((lastSpindleMode != SPINDLE_CONSTANT_SPINDLE_SPEED) || rpmFormat.areDifferent(lastSpindleSpeed, spindleSpeed)) { areDifferent = true; } } return areDifferent;}function onSpindleSpeed(spindleSpeed) { var current = getSpindle(TOOL) == SPINDLE_LIVE ? sbOutput.getCurrent() : sOutput.getCurrent(); if (rpmFormat.areDifferent(spindleSpeed, current) || forceSpindleSpeed) { // avoid redundant output of spindle speed startSpindle(false, false); forceSpindleSpeed = false; }}function startSpindle(tappingMode, forceRPMMode, initialPosition) { var spindleDir; var _spindleSpeed; var spindleMode; gSpindleModeModal.reset(); if ((getSpindle(PART) == SPINDLE_SUB) && !gotSecondarySpindle) { error(localize("Secondary spindle is not available.")); return; } if (false /*tappingMode*/) { spindleDir = mFormat.format(getCode("RIGID_TAPPING", getSpindle(TOOL))); } else { spindleDir = mFormat.format(tool.clockwise ? getCode("START_SPINDLE_CW", getSpindle(TOOL)) : getCode("START_SPINDLE_CCW", getSpindle(TOOL))); } var maximumSpindleSpeed = (tool.maximumSpindleSpeed > 0) ? Math.min(tool.maximumSpindleSpeed, getProperty("maximumSpindleSpeed")) : getProperty("maximumSpindleSpeed"); if (tool.getSpindleMode() == SPINDLE_CONSTANT_SURFACE_SPEED) { _spindleSpeed = tool.surfaceSpeed * ((unit == MM) ? 1 / 1000.0 : 1 / 12.0); if (forceRPMMode) { // RPM mode is forced until move to initial position if (xFormat.getResultingValue(initialPosition.x) == 0) { _spindleSpeed = maximumSpindleSpeed; } else { _spindleSpeed = Math.min((_spindleSpeed * ((unit == MM) ? 1000.0 : 12.0) / (Math.PI * Math.abs(initialPosition.x * 2))), maximumSpindleSpeed); } spindleMode = getCode("CONSTANT_SURFACE_SPEED_OFF", getSpindle(TOOL)); } else { spindleMode = getCode("CONSTANT_SURFACE_SPEED_ON", getSpindle(TOOL)); } } else { _spindleSpeed = spindleSpeed; spindleMode = getCode("CONSTANT_SURFACE_SPEED_OFF", getSpindle(TOOL)); } var scode = getSpindle(TOOL) == SPINDLE_LIVE ? sbOutput.format(_spindleSpeed) : sOutput.format(_spindleSpeed); writeBlock(gSpindleModeModal.format(spindleMode), scode, spindleDir); // wait for spindle here if required lastSpindleMode = tool.getSpindleMode(); lastSpindleSpeed = _spindleSpeed; lastSpindleDirection = tool.clockwise;}function onCommand(command) { switch (command) { case COMMAND_COOLANT_OFF: setCoolant(COOLANT_OFF); break; case COMMAND_COOLANT_ON: setCoolant(tool.coolant); break; case COMMAND_LOCK_MULTI_AXIS: writeBlock(cAxisBrakeModal.format(getCode("LOCK_MULTI_AXIS", getSpindle(PART)))); break; case COMMAND_UNLOCK_MULTI_AXIS: writeBlock(cAxisBrakeModal.format(getCode("UNLOCK_MULTI_AXIS", getSpindle(PART)))); break; case COMMAND_START_CHIP_TRANSPORT: writeBlock(mFormat.format(244)); break; case COMMAND_STOP_CHIP_TRANSPORT: writeBlock(mFormat.format(243)); break; case COMMAND_OPEN_DOOR: if (gotDoorControl) { writeBlock(mFormat.format(208)); // optional } break; case COMMAND_CLOSE_DOOR: if (gotDoorControl) { writeBlock(mFormat.format(209)); // optional } break; case COMMAND_BREAK_CONTROL: break; case COMMAND_TOOL_MEASURE: break; case COMMAND_ACTIVATE_SPEED_FEED_SYNCHRONIZATION: break; case COMMAND_DEACTIVATE_SPEED_FEED_SYNCHRONIZATION: break; case COMMAND_STOP: writeBlock(mFormat.format(0)); forceSpindleSpeed = true; forceCoolant = true; break; case COMMAND_OPTIONAL_STOP: writeBlock(mFormat.format(1)); forceSpindleSpeed = true; forceCoolant = true; break; case COMMAND_END: writeBlock(mFormat.format(2)); break; case COMMAND_STOP_SPINDLE: writeBlock(mFormat.format(getCode("STOP_SPINDLE", activeSpindle))); forceSpindleSpeed = true; break; case COMMAND_ORIENTATE_SPINDLE: if (machineState.isTurningOperation || machineState.axialCenterDrilling) { writeBlock(mFormat.format(getCode("ORIENT_SPINDLE", getSpindle(PART)))); } else { error(localize("Spindle orientation is not supported for live tooling.")); return; } forceSpindleSpeed = true; break; case COMMAND_START_SPINDLE: onCommand(tool.clockwise ? COMMAND_SPINDLE_CLOCKWISE : COMMAND_SPINDLE_COUNTERCLOCKWISE); return; case COMMAND_SPINDLE_CLOCKWISE: writeBlock(mFormat.format(getCode("START_SPINDLE_CW", getSpindle(TOOL)))); break; case COMMAND_SPINDLE_COUNTERCLOCKWISE: writeBlock(mFormat.format(getCode("START_SPINDLE_CCW", getSpindle(TOOL)))); break; // case COMMAND_CLAMP: // add support for clamping // case COMMAND_UNCLAMP: // add support for clamping default: onUnsupportedCommand(command); }}/** Get synchronization/transfer code based on part cutoff spindle direction. */function getSpindleTransferCodes() { var tool = currentSection.getTool(); var transferCodes = { direction : tool.clockwise ? getCode("START_SPINDLE_CW", getSpindle(PART)) : getCode("START_SPINDLE_CCW", getSpindle(PART)), spindleMode : SPINDLE_CONSTANT_SPINDLE_SPEED, surfaceSpeed : tool.surfaceSpeed, maximumSpindleSpeed: tool.maximumSpindleSpeed }; var numberOfSections = getNumberOfSections(); for (var i = getNextSection().getId(); i < numberOfSections; ++i) { var section = getSection(i); if (section.getParameter("operation-strategy") == "turningSecondarySpindleReturn" || section.getParameter("operation-strategy") == "turningSecondarySpindlePull") { continue; } else if (section.getType() != TYPE_TURNING || section.spindle != SPINDLE_MAIN) { break; } else if (section.getType() == TYPE_TURNING) { var tool = section.getTool(); transferCodes.spindleMode = tool.getSpindleMode(); transferCodes.surfaceSpeed = tool.surfaceSpeed; transferCodes.maximumSpindleSpeed = tool.maximumSpindleSpeed; transferCodes.spindleDirection = tool.clockwise; break; } } return transferCodes;}function getG17Code() { return machineState.usePolarInterpolation ? 17 : 17;}function ejectPart() { writeln(""); if (getProperty("showSequenceNumbers") == "toolChange") { writeCommentSeqno(localize("PART EJECT")); } else { writeComment(localize("PART EJECT")); } gMotionModal.reset(); // writeBlock(gMotionModal.format(0), gFormat.format(28), gFormat.format(53), "B" + abcFormat.format(0)); // retract bar feeder writeRetract(X); // Position all axes to home position writeRetract(Z); writeBlock(mFormat.format(getCode("UNLOCK_MULTI_AXIS", getSpindle(PART)))); if (!getProperty("optimizeCAxisSelect")) { cAxisEngageModal.reset(); } writeBlock( gFeedModeModal.format(getCode("FEED_MODE_UNIT_MIN", getSpindle(TOOL))), // gFormat.format(53 + currentWorkOffset), // gPlaneModal.format(getG17Code()), cAxisEngageModal.format(getCode("DISABLE_C_AXIS", getSpindle(PART))) ); // setCoolant(COOLANT_THROUGH_TOOL); gSpindleModeModal.reset(); writeBlock( gSpindleModeModal.format(getCode("CONSTANT_SURFACE_SPEED_OFF", getSpindle(PART))), sOutput.format(50), mFormat.format(getCode("START_SPINDLE_CW", getSpindle(PART))) ); // writeBlock(mFormat.format(getCode("INTERLOCK_BYPASS", getSpindle(PART)))); if (getProperty("usePartCatcher")) { writeBlock(mFormat.format(getCode("PART_CATCHER_ON", getSpindle(PART)))); } writeBlock(mFormat.format(getCode("UNCLAMP_CHUCK", getSpindle(PART)))); onDwell(1.5); // writeBlock(mFormat.format(getCode("CYCLE_PART_EJECTOR"))); // onDwell(0.5); if (getProperty("usePartCatcher")) { writeBlock(mFormat.format(getCode("PART_CATCHER_OFF", getSpindle(PART)))); onDwell(1.1); } // clean out chips /* if (airCleanChuck) { writeBlock(mFormat.format(getCode("COOLANT_AIR_ON", getSpindle(PART)))); onDwell(2.5); writeBlock(mFormat.format(getCode("COOLANT_AIR_OFF", getSpindle(PART)))); }*/ writeBlock(mFormat.format(getCode("STOP_SPINDLE", getSpindle(PART)))); // setCoolant(COOLANT_OFF); writeComment(localize("END OF PART EJECT")); writeln("");}function engagePartCatcher(engage) { if (getProperty("usePartCatcher")) { if (engage) { // engage part catcher writeBlock(mFormat.format(getCode("PART_CATCHER_ON", true)), formatComment(localize("PART CATCHER ON"))); } else { // disengage part catcher onCommand(COMMAND_COOLANT_OFF); writeBlock(mFormat.format(getCode("PART_CATCHER_OFF", true)), formatComment(localize("PART CATCHER OFF"))); } }}function onSectionEnd() { if (machineState.usePolarInterpolation) { setPolarInterpolation(false); // disable polar interpolation mode } if (isPolarModeActive()) { setPolarCoordinates(false); // disable Polar coordinates mode } // deactivate Y-axis if (gotYAxis && yOutput.isEnabled()) { writeBlock(gMotionModal.format(0), yOutput.format(0)); writeBlock(gPolarModal.format(getCode("DISABLE_Y_AXIS", true))); yOutput.disable(); } // cancel SFM mode to preserve spindle speed if ((tool.getSpindleMode() == SPINDLE_CONSTANT_SURFACE_SPEED) && !machineState.stockTransferIsActive) { startSpindle(false, true, getFramePosition(currentSection.getFinalPosition())); } if (getProperty("usePartCatcher") && partCutoff && currentSection.partCatcher) { engagePartCatcher(false); } if (((getCurrentSectionId() + 1) >= getNumberOfSections()) || (tool.number != getNextSection().getTool().number)) { onCommand(COMMAND_BREAK_CONTROL); } operationNeedsSafeStart = false; // reset for next section forcePolarCoordinates = false; forcePolarInterpolation = false; partCutoff = false; forceAny(); skipThreading = false;}function onClose() { var liveTool = getSpindle(TOOL) == SPINDLE_LIVE; optionalSection = false; if (machineState.stockTransferIsActive) { writeBlock(mFormat.format(getCode("SPINDLE_SYNCHRONIZATION_OFF", getSpindle(PART))), formatComment("SYNCHRONIZED ROTATION OFF")); } else { onCommand(COMMAND_STOP_SPINDLE); setCoolant(COOLANT_OFF); } writeln(""); if (getProperty("gotChipConveyor")) { onCommand(COMMAND_STOP_CHIP_TRANSPORT); } if (machineState.tailstockIsActive) { writeBlock(mFormat.format(getCode("TAILSTOCK_OFF", SPINDLE_MAIN))); } gMotionModal.reset(); if (gotSecondarySpindle) { // writeBlock(gMotionModal.format(0), gFormat.format(28), gFormat.format(53), "B" + abcFormat.format(0)); // retract Sub Spindle if applicable } // Move to home position writeRetract(X); writeRetract(Z); writeBlock(gPlaneModal.format(getCode("ENABLE_TURNING"), getSpindle(PART))); // cancel load monitoring if (getProperty("loadMonitoring") != 0) { writeln("VLMON[" + vlmon + "]=0"); writeln(mFormat.format(215)); } // Automatically eject part if (ejectRoutine) { ejectPart(); } writeln(""); onCommand(COMMAND_OPEN_DOOR); writeBlock(mFormat.format(30)); // stop program, spindle stop, coolant off} |