1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268 269 270 271 272 273 274 275 276 277 278 279 280 281 282 283 284 285 286 287 288 289 290 291 292 293 294 295 296 297 298 299 300 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 336 337 338 339 340 341 342 343 344 345 346 347 348 349 350 351 352 353 354 355 356 357 358 359 360 361 362 363 364 365 366 367 368 369 370 371 372 373 374 375 376 377 378 379 380 381 382 383 384 385 386 387 388 389 390 391 392 393 394 395 396 397 398 399 400 401 402 403 404 405 406 407 408 409 410 411 412 413 414 415 416 417 418 419 420 421 422 423 424 425 426 427 428 429 430 431 432 433 434 435 436 437 438 439 440 441 442 443 444 445 446 447 448 449 450 451 452 453 454 455 456 457 458 459 460 461 462 463 464 465 466 467 468 469 470 471 472 473 474 475 476 477 478 479 480 481 482 483 484 485 486 487 488 489 490 491 492 493 494 495 496 497 498 499 500 501 502 503 504 505 506 507 508 509 510 511 512 513 514 515 516 517 518 519 520 521 522 523 524 525 526 527 528 529 530 531 532 533 534 535 536 537 538 539 540 541 542 543 544 545 546 547 548 549 550 551 552 553 554 555 556 557 558 559 560 561 562 563 564 565 566 567 568 569 570 571 572 573 574 575 576 577 578 579 580 581 582 583 584 585 586 587 588 589 590 591 592 593 594 595 596 597 598 599 600 601 602 603 604 605 606 607 608 609 610 611 612 613 614 615 616 617 618 619 620 621 622 623 624 625 626 627 628 629 630 631 632 633 634 635 636 637 638 639 640 641 642 643 644 645 646 647 648 649 650 651 652 653 654 655 656 657 658 659 660 661 662 663 664 665 666 667 668 669 670 671 672 673 674 675 676 677 678 679 680 681 682 683 684 685 686 687 688 689 690 691 692 693 694 695 696 697 698 699 700 701 702 703 704 705 706 707 708 709 710 711 712 713 714 715 716 717 718 719 720 721 722 723 724 725 726 727 728 729 730 731 732 733 734 735 736 737 738 739 740 741 742 743 744 745 746 747 748 749 750 751 752 753 754 755 756 757 758 759 760 761 762 763 764 765 766 767 768 769 770 771 772 773 774 775 776 777 778 779 780 781 782 783 784 785 786 787 788 789 790 791 792 793 794 795 796 797 798 799 800 801 802 803 804 805 806 807 808 809 810 811 812 813 814 815 816 817 818 819 820 821 822 823 824 825 826 827 828 829 830 831 832 833 834 835 836 837 838 839 840 841 842 843 844 845 846 847 848 849 850 851 852 853 854 855 856 857 858 859 860 861 862 863 864 865 866 867 868 869 870 871 872 873 874 875 876 877 878 879 880 881 882 883 884 885 886 887 888 889 890 891 892 893 894 895 896 897 898 899 900 901 902 903 904 905 906 907 908 909 910 911 912 913 914 915 916 917 918 919 920 921 922 923 924 925 926 927 928 929 930 931 932 933 934 935 936 937 938 939 940 941 942 943 944 945 946 947 948 949 950 951 952 953 954 955 956 957 958 959 960 961 962 963 964 | /** Copyright (C) 2012-2022 by Autodesk, Inc. All rights reserved. KUKA CamRob post processor configuration. $Revision: 43710 be9c82391145c95b055a2993a4d90669fd20eec1 $ $Date: 2022-03-16 20:05:39 $ FORKID {4088F2C6-7163-4094-B177-5EDA4F936CC2} */ description = "KUKA Robotics CAMROB" ; vendor = "KUKA" ; legal = "Copyright (C) 2012-2022 by Autodesk, Inc." ; certificationLevel = 2; minimumRevision = 45702; longDescription = "Generic KUKA CAMROB post. Please refer to the User Guide for programming specification and sample. Always validate with KUKA.Sim before loading any toolpath on your Robot." ; extension = "src" ; programNameIsInteger = false ; setCodePage( "ascii" ); capabilities = CAPABILITY_MILLING | CAPABILITY_ADDITIVE; tolerance = spatial(0.1, MM); highFeedrate = (unit == IN) ? 100 : 1000; minimumChordLength = spatial(0.25, MM); minimumCircularRadius = spatial(0.01, MM); maximumCircularRadius = spatial(1000, MM); minimumCircularSweep = toRad(0.01); maximumCircularSweep = toRad(180); allowHelicalMoves = true ; allowSpiralMoves = true ; allowedCircularPlanes = 0; properties = { controller: { title : "Controller" , description: "Robot Controller compatibility " , group : "configuration" , type : "enum" , values : [ {title: "KR C2" , id: "KR C2" }, {title: "KR C4" , id: "KR C4" } ], value: "KR C4" , scope: "post" }, flipToolFrame: { title : "Flip Tool Frame" , description: "Flip the tool frame (Z- is along the tool axis)." , group : "parameters" , type : "boolean" , value : true , scope : "post" }, useSubfolder: { title : "Use subfolder" , description: "Specifies if files should be saved in subfolder or not." , group : "general" , type : "boolean" , value : true , scope : "post" }, useCoolant: { title : "Use coolant" , description: "Specifies if Robot needs Coolant Codes" , group : "general" , type : "boolean" , value : false , scope : "post" }, nameLimitation: { title : "Toolpath name length limitation" , description: "Check if each toolpath name has max 30 characters." , group : "general" , type : "boolean" , value : true , scope : "post" }, robotStatus: { title : "Robot 'Status' configuration" , description: "KUKA robot 'Status' configuration" , group : "configuration" , type : "string" , value : "B110" , scope : "post" }, robotTurn: { title : "Robot 'Turn' configuration" , description: "KUKA robot 'Turn' configuration" , group : "configuration" , type : "string" , value : "B110010" , scope : "post" }, robotHeadAngle: { title : "Robot head angle" , description: "KUKA robot head angle around tool axis (A)" , group : "process" , type : "number" , value : 30, scope : "post" }, robotSmoothing: { title : "Robot path smoothing (APO.CDIS) (mm)" , description: "KUKA robot path smoothing APO.CDIS (mm)" , group : "parameters" , type : "integer" , value : 2, scope : "post" }, robotPTPVelocity: { title : "Robot PTP velocity (%)" , description: "KUKA robot PTP velocity (%)" , group : "parameters" , type : "enum" , values : [ {title: "5" , id: "5" }, {title: "10" , id: "10" }, {title: "15" , id: "15" }, {title: "20" , id: "20" }, {title: "25" , id: "25" }, {title: "50" , id: "50" }, {title: "75" , id: "75" }, {title: "100" , id: "100" } ], value: "25" , scope: "post" }, robotAcceleration: { title : "Robot acceleration/deceleration (%)" , description: "KUKA robot acceleration/deceleration (%)" , group : "parameters" , type : "enum" , values : [ {title: "5" , id: "5" }, {title: "10" , id: "10" }, {title: "15" , id: "15" }, {title: "20" , id: "20" }, {title: "25" , id: "25" }, {title: "50" , id: "50" }, {title: "75" , id: "75" }, {title: "100" , id: "100" } ], value: "20" , scope: "post" }, robotAdvance: { title : "Robot look-ahead (ADVANCE)" , description: "KUKA look-ahead (ADVANCE)" , group : "parameters" , type : "enum" , values : [ {title: "1" , id: "1" }, {title: "3" , id: "3" }, {title: "5" , id: "5" } ], value: "3" , scope: "post" }, writeDateAndTime: { title : "Write date and time" , description: "Output date and time in the header of the code." , group : "general" , type : "boolean" , value : true , scope : "post" }, endEffectorBehavior: { title : "End-effector state" , description: "Set the end-effector state (including behavior during flat toolpath transitions)." , group : "process" , type : "enum" , values : [ {title: "OFF" , id: "Off" }, {title: "ON + links ON" , id: "On" }, {title: "ON + links OFF" , id: "OnOff" } ], value: "Off" , scope: "post" }, robotToolData: { title : "Robot tool data" , description: "KUKA tool data (TOOL_DATA) used for FFF toolpath" , group : "fff" , type : "integer" , value : 1, scope : "post" }, robotBaseData: { title : "Robot base data" , description: "KUKA base data (BASE_DATA) used for FFF toolpath" , group : "fff" , type : "integer" , value : 1, scope : "post" } }; groupDefinitions = { process : {title: "Process" , description: "Process post settings" , order:0}, configuration: {title: "Configuration" , description: "General robot configuration" , order:1}, parameters : {title: "Parameters" , description: "Robot parameters" , order:2}, fff : {title: "FFF Settings" , description: "FFF Settings" , collapsed: true , order:3}, general : {title: "General" , description: "Other post options" , collapsed: true , order:4} }; var singleLineCoolant = false ; // specifies to output multiple coolant codes in one line rather than in separate lines // samples: // {id: COOLANT_THROUGH_TOOL, on: 88, off: 89} // {id: COOLANT_THROUGH_TOOL, on: [8, 88], off: [9, 89]} // {id: COOLANT_THROUGH_TOOL, on: "M88 P3 (myComment)", off: "M89"} var coolants = [ {id:COOLANT_FLOOD}, {id:COOLANT_MIST}, {id:COOLANT_THROUGH_TOOL}, {id:COOLANT_AIR}, {id:COOLANT_AIR_THROUGH_TOOL}, {id:COOLANT_SUCTION}, {id:COOLANT_FLOOD_MIST}, {id:COOLANT_FLOOD_THROUGH_TOOL}, {id:COOLANT_OFF} ]; var xyzFormat = createFormat({decimals:(unit == MM ? 3 : 4), forceDecimal: true , trim: false }); var abcFormat = createFormat({decimals:3, forceDecimal: true , trim: false }); var jointFormat = createFormat({decimals:4, forceDecimal: false }); var feedFormat = createFormat({decimals:(unit == MM ? 2 : 3), forceDecimal: false , scale:1.0 / 1000.0 / 60.0}); // mm/min -> m/s var toolFormat = createFormat({decimals:0}); var rpmFormat = createFormat({decimals:0}); var secFormat = createFormat({decimals:3}); // seconds var taperFormat = createFormat({decimals:1, scale:DEG}); var lineFormat = createFormat({decimals:0}); var xOutput = createVariable({prefix: "" , force: true }, xyzFormat); var yOutput = createVariable({prefix: "" , force: true }, xyzFormat); var zOutput = createVariable({onchange: function () {retracted = false ;}, prefix: "" , force: true }, xyzFormat); var aOutput = createVariable({prefix: "" , force: true }, abcFormat); var bOutput = createVariable({prefix: "" , force: true }, abcFormat); var cOutput = createVariable({prefix: "" , force: true }, abcFormat); var feedOutput = createVariable({prefix: "" , force: true }, feedFormat); var sOutput = createVariable({prefix: "" , force: true }, rpmFormat); var lineOutput = createVariable({prefix: "" , force: true }, lineFormat); var currentWorkOffset; var forceSpindleSpeed = false ; var retracted = false ; // specifies that the tool has been retracted to the safe plane var firstLin = true ; // set during onSection to reset first toolpath point var pendingRadiusCompensation = -1; var endEffectorState = 0; // initial state of the end effector (0 =off) var coolantState = 0; // initial state of coolant use var spindleState = 1; // initial state of the spindle state (on) because end effector is off var spindlePrefix = "" ; // Prefix to spindle command var toolNumber = 0; var isRedirectedToCSV = false ; var isToBePushed = false ; var subfolderPath; var toolpathLines = new Array(); // array used to write toolpath lines in the footer of each subprogram var subNames = new Array(); var toolpathNames = new Array(); var lineCounter = 0; var permittedCommentChars = " abcdefghijklmnopqrstuvwxyzABCDEFGHIJKLMNOPQRSTUVWXYZ0123456789.,;:=_-+'#$&%/()[]{}" ; /** Writes the specified block. */ function writeBlock() { writeWords(arguments); } /** Formats a comment. */ function formatComment(text) { if (isRedirectedToCSV) { return "#" + filterText(String(text), permittedCommentChars).replace(); } else { return ";" + filterText(String(text), permittedCommentChars).replace(); } } /** Output a comment. */ function writeComment(text) { if (isToBePushed) { toolpathLines.push(formatComment(text)); } else { writeln(formatComment(text)); } } function onOpen() { // Machine requires output only in MM unit = MM; setWordSeparator( "," ); // create subfolder if requested if (getProperty( "useSubfolder" )) { subfolderPath = FileSystem.getCombinedPath(FileSystem.getFolderPath(getOutputPath()), programName); if (!FileSystem.isFolder(subfolderPath)) { FileSystem.makeFolder(subfolderPath); } } // Write .dat main program writeMainDat(); writeBlock( "&ACCESS RV" ); writeBlock( "&REL 1" ); writeBlock( "DEF " + FileSystem.replaceExtension(FileSystem.getFilename(getOutputPath().toUpperCase()), "" ) + "()" ); writeComment( "FOLD INI" ); writeln( " " + formatComment( "FOLD BASISTECH INI" )); writeBlock( " GLOBAL INTERRUPT DECL 3 WHEN $STOPMESS==TRUE DO IR_STOPM ( )" ); writeBlock( " GLOBAL INTERRUPT DECL 4 WHEN $IN[22]==FALSE DO IR_HMT ( )" ); writeBlock( " GLOBAL INTERRUPT DECL 5 WHEN HMTStopReq==TRUE DO IR_HMT ( )" ); writeBlock( " INTERRUPT ON 3" ); writeBlock( " INTERRUPT ON 4" ); writeBlock( " INTERRUPT ON 5" ); writeBlock( " BAS (#INITMOV,0 )" ); writeln( " " + formatComment( "ENDFOLD (BASISTECH INI)" )); writeln( " " + formatComment( "FOLD USER INI" )); writeln( " " + formatComment( "Make your modifications here" )); if (programComment) { writeComment(programComment); } writeln( "" ); writeln( " " + formatComment( "ENDFOLD (USER INI)" )); writeComment( "ENDFOLD (INI)" ); writeln( "" ); if (hasGlobalParameter( "generated-by" )) { var value = getGlobalParameter( "generated-by" ); writeComment( "Generated by AUTODESK " + value); } if (getProperty( "writeDateAndTime" )) { var d = new Date(); writeComment( " Creation date: " + d.toLocaleDateString() + " " + d.toLocaleTimeString()); } writeln( "" ); writeBlock( "HMT_STARTUP()" ); writeBlock( "HMT_PURGE()" ); writeln( "" ); writeComment( " Set PTP velocity and acceleration" ); writeln( "$VEL_AXIS[1] = " + getProperty( "robotPTPVelocity" )); writeln( "$VEL_AXIS[2] = " + getProperty( "robotPTPVelocity" )); writeln( "$VEL_AXIS[3] = " + getProperty( "robotPTPVelocity" )); writeln( "$VEL_AXIS[4] = " + getProperty( "robotPTPVelocity" )); writeln( "$VEL_AXIS[5] = " + getProperty( "robotPTPVelocity" )); writeln( "$VEL_AXIS[6] = " + getProperty( "robotPTPVelocity" )); writeln( "$ACC_AXIS[1] = " + getProperty( "robotAcceleration" )); writeln( "$ACC_AXIS[2] = " + getProperty( "robotAcceleration" )); writeln( "$ACC_AXIS[3] = " + getProperty( "robotAcceleration" )); writeln( "$ACC_AXIS[4] = " + getProperty( "robotAcceleration" )); writeln( "$ACC_AXIS[5] = " + getProperty( "robotAcceleration" )); writeln( "$ACC_AXIS[6] = " + getProperty( "robotAcceleration" )); writeln( "" ); if (getProperty( "controller" ) == "KR C2" ) { writeComment( " KUKA.Camrob compatibility for KRC2" ); writeBlock( "CR_iUSER_PARAMS_VERSION = 2" ); writeln( "" ); } writeComment( " Do not use acceleration defined in the CSV" ); writeBlock( "cr_bupdate_acc=false" ); writeln( "" ); writeComment( " To set 'Tool On Robot' Mode" ); writeBlock( "$IPO_MODE = #BASE" ); writeln( "" ); writeComment( " Set smoothing value" ); writeBlock( "$APO.CDIS = " + getProperty( "robotSmoothing" )); writeBlock( "$APO.CDIS = 5" ); writeBlock( "CR_rAPO_CDIS = $APO.CDIS" ); writeln( "" ); writeComment( " Set $ADVANCE value (number of points read in advance)" ); writeBlock( "$ADVANCE = " + getProperty( "robotAdvance" )); writeln( "" ); writeComment( " Set BASE" ); if (getSection(0).type == TYPE_ADDITIVE && getSection(0).getTool().type == TOOL_MARKER) { // if it is an FFF operation writeBlock( "BAS(#BASE," + getProperty( "robotBaseData" ) + ")" ); currentWorkOffset = getProperty( "robotBaseData" ); } else { if (getSection(0).workOffset == 0) { error(localize( "Active BASE has not been specified. Define it as WCS value, editing current Setup." )); } else { writeBlock( "BAS(#BASE," + getSection(0).workOffset + ")" ); currentWorkOffset = getSection(0).workOffset; } } // set coolant code if needed setCoolant(tool.coolant); } function onComment(message) { writeComment(message); } /** Writes the right robot move (first point PTP, others as LIN) */ function writeRobotMove(x, y, z, i, j, k, feed) { writeLIN(x, y, z, i, j, k, getProperty( "robotHeadAngle" ), feed); } /** PTP move */ function writePTP(x, y, z, i, j, k, angle, s, t) { var vz = new Vector(); vz.x = i; vz.y = j; vz.z = k; var ea = getKUKAEulerAngleFromVectorAndRotationAngle(vz, angle); // check status and turn format var status = s; var turn = t; if (status.indexOf( "B" ) != -1) { if (status.indexOf( "'" ) != 0) { status = "'" + status; } if (status.lastIndexOf( "'" ) != status.length - 1) { status += "'" ; } } if (turn.indexOf( "B" ) != -1) { if (turn.indexOf( "'" ) != 0) { turn = "'" + turn; } if (turn.lastIndexOf( "'" ) != turn.length - 1) { turn += "'" ; } } // write the move writeBlock( "PTP {X " + xOutput.format(x), "Y " + yOutput.format(y), "Z " + zOutput.format(z), "A " + aOutput.format(ea.x), "B " + bOutput.format(ea.y), "C " + cOutput.format(ea.z), "E1 0,E2 0,E3 0,E4 0,E5 0,E6 0,S" + status, "T" + turn + "}" ); } function writeLIN(x, y, z, i, j, k, angle, feed) { var vz = new Vector(); vz.x = i; vz.y = j; vz.z = k; var ea = getKUKAEulerAngleFromVectorAndRotationAngle(vz, angle); // check for parameters not available in additive coolantState = (getProperty( "useCoolant" )) ? 1 : 0; spindleState = (getProperty( "endEffectorBehavior" ) == "Off" ? 1 : endEffectorState); var spindleValue = sOutput.format(spindleSpeed); toolpathLines.push(xOutput.format(x) + ";" + yOutput.format(y) + ";" + zOutput.format(z) + ";" + aOutput.format(ea.x) + ";" + bOutput.format(ea.y) + ";" + cOutput.format(ea.z) + ";" + ++lineCounter + ";" + feedOutput.format(feed) + ";" + spindleState + ";" + spindleValue + ";1;" + coolantState + ";" + toolNumber + ";0;0;2;" + currentWorkOffset); } var operationCounter = 0; function onSection() { firstLin = true ; lineCounter = 0; cancelRotation(); if (!currentSection.isMultiAxis()) { setRotation(currentSection.workPlane); } var insertToolCall = isFirstSection() || currentSection.getForceToolChange && currentSection.getForceToolChange() || (tool.number != getPreviousSection().getTool().number); var counter = 1; var opName; if (isFFFOperation(currentSection)) { opName = (programName + "_" + counter); counter = counter++; } else { if (hasParameter( "operation-comment" )) { opName = getParameter( "operation-comment" ); } else if (hasParameter( "notes" )) { opName = getParameter( "notes" ); } else { opName = ( "unnamed_" + counter); counter = counter++; } } opName = "s" + opName.replace(/[^a-zA-Z0-9_()+]/g, "_" ); if (getProperty( "useSubfolder" )) { folder = subfolderPath; } else { folder = FileSystem.getFolderPath(getOutputPath()); } // write toolpath name in Array to check for duplicated names if (toolpathNames.length > 0 && toolpathNames.indexOf(opName) > -1) { ++operationCounter; opName += "_" + operationCounter; } toolpathNames.push(opName); if (getProperty( "nameLimitation" )) { if (opName.length > 30) { error(subst(localize( "Toolpath Name '%1' is longer than 30 characters. Please modify it to less than 30 characters." ), opName)); } } var path = FileSystem.getCombinedPath(folder, opName + ".csv" ); var workOffsetLocal = isFFFOperation(currentSection) ? getProperty( "robotBaseData" ) : currentSection.workOffset; if (currentWorkOffset != workOffsetLocal) { if (workOffsetLocal == 0) { error(localize( "Active BASE has not been specified. Define it as WCS value, editing current Setup." )); } else { currentWorkOffset = workOffsetLocal; } } // In Additive add a comment prefix on spindle commands spindlePrefix = (getProperty( "endEffectorBehavior" ) == "Off" && !isFFFOperation(currentSection)) ? "" : ";" ; // get tool number value even if it is a additive operation toolNumber = isFFFOperation(currentSection) ? getProperty( "robotToolData" ) : tool.number; if (insertToolCall) { writeln( "" ); writeComment( "FOLD CAMRob.LoadTool = 1 [1..100];%{PE}%MKUKATPUSER" ); writeBlock( " CR_LOAD_TOOL( " + toolFormat.format(toolNumber) + ")" ); writeComment( "ENDFOLD" ); writeBlock( "BAS(#TOOL," + toolFormat.format(toolNumber) + ")" ); writeBlock( "$TOOL = TOOL_DATA[" + toolFormat.format(toolNumber) + "]" ); writeln( "" ); if (isFirstSection() || (rpmFormat.areDifferent(spindleSpeed, sOutput.getCurrent())) || forceSpindleSpeed) { forceSpindleSpeed = false ; writeComment( " Spindle ON/speed" ); writeBlock(spindlePrefix + "CR_SPINDLE_VEL( " + sOutput.format(spindleSpeed) + ", #CLW)" ); writeln( "" ); writeComment( "FOLD CAMRob.SpindleState = ON;%{PE}%MKUKATPUSER" ); writeln(spindlePrefix + " CR_SPINDLE(#ON)" ); writeComment( "ENDFOLD" ); writeln( "" ); } } if (currentSection.isMultiAxis()) { var workPlane = getFramePosition(currentSection.getGlobalInitialToolAxis()); } else { var workPlane = currentSection.workPlane.forward; } var initialPosition = getFramePosition(currentSection.getInitialPosition()); writeln( "" ); writePTP(initialPosition.x, initialPosition.y, initialPosition.z, workPlane.x, workPlane.y, workPlane.z, getProperty( "robotHeadAngle" ), getProperty( "robotStatus" ), getProperty( "robotTurn" )); subNames.push(opName); // write toolpath name in main program // load toolpath name in subNames array to be written later in progname.dat file redirectToFile(path); isRedirectedToCSV = true ; isToBePushed = false ; writeComment( " CSV file" ); writeComment( "-------------" ); writeComment( " This CSV-file format contains values separated with a ';' sign (semi-colon)." ); writeComment( " The format is as follows" ); writeComment( " Record_Num;X;Y;Z;A;B;C;R1;R2;R3;R4;R5;R6;R7;R8;R9;R10;R11;R12;R13;...etc..." ); writeComment( " " ); writeComment( "---------------------- Process Parameters ---------------------" ); writeComment( " R1;R2;R3;R4;R5;R6;R7;R8 ...etc (parameters)" ); writeComment( " CR_rPARAMS[1] = CNC Line number" ); writeComment( " CR_rPARAMS[2] = Feedrate in Meters/Second. This is the robot speed." ); writeComment( " CR_rPARAMS[3] = Spindle state. (ON = 1/OFF = 0)" ); writeComment( " CR_rPARAMS[4] = Spindle speed (RPM)" ); writeComment( " CR_rPARAMS[5] = Spindle rotation (CLW=1/CCLW=0)" ); writeComment( " CR_rPARAMS[6] = Coolant (ON=1/OFF=0)" ); writeComment( " CR_rPARAMS[7] = Tool Number." ); writeComment( " CR_rPARAMS[8] = Linear Slide Axis value." ); writeComment( " CR_rPARAMS[9] = Rotary Table Axis value." ); writeComment( " CR_rPARAMS[10] = Wrist Position: 0 or 2=WristBack-PTP/1 or 3=WristForward-PTP." ); writeComment( " CR_rPARAMS[11] = Base Number." ); writeComment( " CR_rPARAMS[12] = Custom End Effect Tool On/Off." ); writeComment( " CR_rPARAMS[13] = Total Number of Motion Lines in file." ); writeComment( "---------------------- End Process Parameters ---------------------" ); writeComment( " Columns 8 until 34 can contain additional process values" ); writeComment( " This process-data is optional and may be omitted." ); writeComment( " This CSV-file format may contain comments if they start with the '#' sign." ); writeComment( " This CSV-file format may contain empty lines." ); writeln( " " ); writeln( " " ); writeComment( "START of CNC Motion Instructions" ); writeComment( "## Toolpath Name: " + opName); writeln( "" ); isToBePushed = true ; } function onDwell(seconds) { } function onSpindleSpeed(spindleSpeed) { writeComment( " Spindle Speed = " + sOutput.format(spindleSpeed) + " RPM" ); } function onRadiusCompensation() { pendingRadiusCompensation = radiusCompensation; } function onRapid(_x, _y, _z) { if (isFFFOperation(currentSection)) { // for FFF: managing extruder on/off from here instead of onMovement() setAdditiveProcessOFF(); } var workPlane = currentSection.workPlane.forward; writeRobotMove(_x, _y, _z, workPlane.x, workPlane.y, workPlane.z, highFeedrate); } function onLinear(_x, _y, _z, feed) { if (pendingRadiusCompensation >= 0) { error(localize( "Radius compensation mode is not supported by robot." )); return ; } var workPlane = currentSection.workPlane.forward; writeRobotMove(_x, _y, _z, workPlane.x, workPlane.y, workPlane.z, feed); } function onLinearExtrude(_x, _y, _z, feed) { if (isFFFOperation(currentSection)) { // for FFF: managing extruder on/off from here instead of onMovement() setAdditiveProcessON(); } var workPlane = currentSection.workPlane.forward; writeRobotMove(_x, _y, _z, workPlane.x, workPlane.y, workPlane.z, feed); } function onRapid5D(_x, _y, _z, _i, _j, _k) { writeRobotMove(_x, _y, _z, _i, _j, _k, highFeedrate); } function onLinear5D(_x, _y, _z, _i, _j, _k, feed) { if (pendingRadiusCompensation >= 0) { error(localize( "Radius compensation mode is not supported by robot." )); return ; } writeRobotMove(_x, _y, _z, _i, _j, _k, feed); } function onCircular(clockwise, cx, cy, cz, x, y, z, feed) { linearize(tolerance); } var currentCoolantMode = COOLANT_OFF; var coolantOff = undefined; var forceCoolant = false ; function setCoolant(coolant) { var coolantCodes = getCoolantCodes(coolant); if (Array.isArray(coolantCodes)) { if (singleLineCoolant) { writeBlock(coolantCodes.join(getWordSeparator())); } else { for ( var c in coolantCodes) { writeBlock(coolantCodes[c]); } } return undefined; } return coolantCodes; } function getCoolantCodes(coolant) { var multipleCoolantBlocks = new Array(); // create a formatted array to be passed into the outputted line if ((getProperty( "useCoolant" ) != undefined) && !getProperty( "useCoolant" )) { return undefined; } if (!coolants) { error(localize( "Coolants have not been defined." )); } if (tool.type == TOOL_PROBE) { // avoid coolant output for probing coolant = COOLANT_OFF; } if (coolant == currentCoolantMode && (!forceCoolant || coolant == COOLANT_OFF)) { return undefined; // coolant is already active } if ((coolant != COOLANT_OFF) && (currentCoolantMode != COOLANT_OFF) && (coolantOff != undefined) && !forceCoolant) { if (Array.isArray(coolantOff)) { for ( var i in coolantOff) { multipleCoolantBlocks.push(coolantOff[i]); } } else { multipleCoolantBlocks.push(coolantOff); } } forceCoolant = false ; var m; var coolantCodes = {}; for ( var c in coolants) { // find required coolant codes into the coolants array if (coolants[c].id == coolant) { coolantCodes.on = coolants[c].on; if (coolants[c].off != undefined) { coolantCodes.off = coolants[c].off; break ; } else { for ( var i in coolants) { if (coolants[i].id == COOLANT_OFF) { coolantCodes.off = coolants[i].off; break ; } } } } } if (coolant == COOLANT_OFF) { m = !coolantOff ? coolantCodes.off : coolantOff; // use the default coolant off command when an 'off' value is not specified } else { coolantOff = coolantCodes.off; m = coolantCodes.on; } if (!m) { onUnsupportedCoolant(coolant); m = 9; } else { if (Array.isArray(m)) { for ( var i in m) { multipleCoolantBlocks.push(m[i]); } } else { multipleCoolantBlocks.push(m); } currentCoolantMode = coolant; for ( var i in multipleCoolantBlocks) { if ( typeof multipleCoolantBlocks[i] == "number" ) { multipleCoolantBlocks[i] = mFormat.format(multipleCoolantBlocks[i]); } } return multipleCoolantBlocks; // return the single formatted coolant value } return undefined; } function isFFFOperation(section) { return section.getType() == TYPE_ADDITIVE && section.getTool().type == TOOL_MARKER; } function onMovement(movement) { // We can use a simple milling (subtractive) toolpaths as additive : // ignore all the onMovement stuff for FFF since the end effector switch // is handled in the onRapid and onLinearExtrude functions if (!isFFFOperation(currentSection)) { switch (movement) { case MOVEMENT_CUTTING: case MOVEMENT_FINISH_CUTTING: toolpathLines.push(formatComment( " Cutting Move Starts" )); setAdditiveProcessON(); break ; case MOVEMENT_PLUNGE: toolpathLines.push(formatComment( " Plunge Move Starts" )); break ; case MOVEMENT_LEAD_IN: toolpathLines.push(formatComment( " Lead In Move Starts" )); break ; case MOVEMENT_LEAD_OUT: toolpathLines.push(formatComment( " Lead Out Move Starts" )); setAdditiveProcessOFF(); break ; case MOVEMENT_LINK_TRANSITION: toolpathLines.push(formatComment( " Link Move Starts" )); if (getProperty( "endEffectorBehavior" ) == "OnOff" ) { setAdditiveProcessOFF(); } break ; case MOVEMENT_BRIDGING: toolpathLines.push(formatComment( " Bridging Move Starts" )); break ; case MOVEMENT_LINK_DIRECT: toolpathLines.push(formatComment( " Cutting Move Ends" )); break ; case MOVEMENT_RAPID: toolpathLines.push(formatComment( " Rapid Move Starts" )); setAdditiveProcessOFF(); break ; } } } // An end-effector is the device at the end of a robotic arm. // It may consist in different gripper/tool/etc. and the activation/deactivation code depends on the end-effector type. // These codes are to be customized by integrator and/or end-user. function setAdditiveProcessON() { if (getProperty( "endEffectorBehavior" ) != "Off" && endEffectorState == 0) { endEffectorState = 1; } } function setAdditiveProcessOFF() { if (getProperty( "endEffectorBehavior" ) != "Off" && endEffectorState == 1) { endEffectorState = 0; } } function onCommand(command) { switch (command) { case COMMAND_STOP: writeBlock( "HALT" ); forceSpindleSpeed = true ; forceCoolant = true ; return ; case COMMAND_OPTIONAL_STOP: writeComment( "WAIT FOR $IN[1]" ); // need variable forceSpindleSpeed = true ; forceCoolant = true ; return ; case COMMAND_COOLANT_ON: setCoolant(COOLANT_FLOOD); return ; case COMMAND_COOLANT_OFF: setCoolant(COOLANT_OFF); return ; case COMMAND_START_SPINDLE: onCommand(tool.clockwise ? COMMAND_SPINDLE_CLOCKWISE : COMMAND_SPINDLE_COUNTERCLOCKWISE); return ; case COMMAND_LOCK_MULTI_AXIS: return ; case COMMAND_UNLOCK_MULTI_AXIS: return ; case COMMAND_BREAK_CONTROL: return ; case COMMAND_TOOL_MEASURE: return ; default : onUnsupportedCommand(command); } } function onSectionEnd() { var totalCounter = 0; var lines = 0; // we need to remove comment lines ( startin with # ) from total line counter for ( var i = 0; i < toolpathLines.length; ++i) { if (toolpathLines[i][0] == "#" ) { totalCounter++; } } totalCounter = toolpathLines.length - totalCounter; for ( var i = 0; i < toolpathLines.length; ++i) { var coordOut = toolpathLines[i]; if (coordOut[0] == "#" ) { writeBlock(coordOut); } else { writeBlock(++lines + ";" + coordOut + ";0;" + totalCounter); } } isToBePushed = false ; writeComment( "END of CNC Motion Instructions" ); closeRedirection(); isRedirectedToCSV = false ; toolpathLines = []; // write the subprogram call in main program with the total number of lines var opName = subNames[subNames.length - 1]; writeComment( "FOLD CAMRob.ProcessFile = " + opName + ".csv" + ", Start record = 1(1 = BEGIN) , End record = " + totalCounter + "(-1 = END) , Checksum = OK ('OK' = No check) ;%{PE}%MKUKATPUSER" ); writeln( " CR_PROCESS_FILE(\"" + opName + ".csv\", 1, " + totalCounter + ", \"OK\")" ); writeComment( "ENDFOLD" ); } function writeMainDat() { if (getProperty( "useSubfolder" )) { folder = subfolderPath; var path = FileSystem.getCombinedPath(folder, programName + ".dat" ); } else { var path = FileSystem.getCombinedPath(FileSystem.getFolderPath(getOutputPath()), programName + ".dat" ); } redirectToFile(path); writeBlock( "&ACCESS RVO" ); writeBlock( "DEFDAT " + programName); writeComment( "FOLD EXTERNAL DECLARATIONS;%{PE}%MKUKATPBASIS,%CEXT,%VCOMMON,%P" ); writeln( " " + formatComment( "FOLD BASISTECH EXT;%{PE}%MKUKATPBASIS,%CEXT,%VEXT,%P" )); writeBlock( " EXT BAS (BAS_COMMAND :IN,REAL :IN )" ); writeln( " " + formatComment( "ENDFOLD (BASISTECH EXT)" )); writeln( "" ); writeComment( "ENDFOLD (EXTERNAL DECLARATIONS)" ); writeBlock( "ENDDAT" ); closeRedirection(); return ; } /** converts a vectorZ and a rotation angle around it to KUKA Euler angles */ function getKUKAEulerAngleFromVectorAndRotationAngle(vectorZ, angleInDegrees) { // X is rotated about standard XY-plane, not provided Z-axis var vectorX = Matrix.getZRotation(toRad(angleInDegrees)).transposed.multiply( new Vector(1, 0, 0)); // X and Z form a non-orthogonal matrix, so cannot use standard matrix calculations var yAxis = Vector.cross(vectorZ, vectorX); var xAxis = Vector.cross(yAxis, vectorZ); var yAxis = Vector.cross(vectorZ, xAxis); m = new Matrix(xAxis, yAxis, vectorZ).transposed; if (getProperty( "flipToolFrame" )) { m = Matrix.getAxisRotation( new Vector(0, 1, 0), Math.PI).multiply(m); } ea = new Vector(); var ea = m.transposed.getEuler2(EULER_ZYX_R).toDeg(); return ea; } /** moves main program to subfolder if requested */ function onTerminate() { if (getProperty( "useSubfolder" )) { var outputPath = getOutputPath(); var programFilename = FileSystem.getFilename(outputPath); var newFolder = subfolderPath + "\\" + programFilename; FileSystem.copyFile(outputPath, newFolder); FileSystem.remove(outputPath); var file = new TextFile(FileSystem.getFolderPath(getOutputPath()) + "\\" + programFilename, true , "ansi" ); file.writeln( "This is a dummy file." ); file.writeln( "Your program files are located here: " + subfolderPath); file.close(); } } function onClose() { writeln( "" ); writeComment( " Stop Spindle " ); writeBlock(spindlePrefix + "CR_SPINDLE_VEL( 0, #CLW)" ); writeln( "" ); writeComment( "FOLD CAMRob.SpindleState = OFF;%{PE}%MKUKATPUSER" ); writeln(spindlePrefix + " CR_SPINDLE( #OFF)" ); writeComment( "ENDFOLD" ); writeln( "" ); writeBlock( "HMT_SHUTDOWN()" ); writeln( "" ); writeBlock( "END" ); } function setProperty(property, value) { properties[property].current = value; } |