/** Copyright (C) 2012-2025 by Autodesk, Inc. All rights reserved. Acramatic Lathe post processor configuration. $Revision: 44164 2399bc62759fa802328708c32fe22eea9cb8a275 $ $Date: 2025-02-10 14:52:26 $ FORKID {2F036D05-8E2E-4E3B-8949-879D023A4296} */ description = "Acramatic 850SX Turning"; vendor = "Vickers"; vendorUrl = "https://www.autodesk.com"; legal = "Copyright (C) 2012-2025 by Autodesk, Inc."; certificationLevel = 2; minimumRevision = 45702; longDescription = "Turning post for Acramatic 850SX control. Use Turret 0 for Positional Turret, Turret 101 for QCTP on X- Post, Turret 102 for QCTP on X+ Post, Turret 103 for Gang Tooling on X- Post, Turret 104 for Gang Tooling on X+ Tool Post."; extension = ""; programNameIsInteger = true; setCodePage("ascii"); capabilities = CAPABILITY_TURNING; tolerance = spatial(0.002, MM); minimumChordLength = spatial(0.25, MM); minimumCircularRadius = spatial(0.01, MM); maximumCircularRadius = spatial(1000, MM); minimumCircularSweep = toRad(0.01); maximumCircularSweep = toRad(180); allowHelicalMoves = false; allowedCircularPlanes = 1 << PLANE_ZX; // allow ZX plane only highFeedrate = (unit == IN) ? 470 : 12000; // user-defined properties properties = { writeMachine: { title : "Write machine", description: "Output the machine settings in the header of the code.", group : "formats", type : "boolean", value : false, scope : "post" }, writeTools: { title : "Write tool list", description: "Output a tool list in the header of the code.", group : "formats", type : "boolean", value : false, scope : "post" }, maxTool: { title : "Max tool number", description: "Defines the maximum tool number.", group : "configuration", type : "integer", range : [0, 999999999], value : 24, scope : "post" }, safePositionStyle: { title : "Safe retract style", description: "Select your desired order for the axes to retract.", type : "enum", group : "homePositions", values : [ {title:"Only X", id:"X"}, {title:"Only Z", id:"Z"}, {title:"Both X then Z", id:"XZ"}, {title:"Both Z then X", id:"ZX"}, {title:"Both same line", id:"singleLineXZ"} ], value: "XZ", scope: "post" }, approachStyle: { title : "Approach style", description: "Select your desired order for the axes to approach.", type : "enum", group : "preferences", values : [ {title:"First Z then X", id:"ZX"}, {title:"Both XZ in same line", id:"singleLineXZ"} ], value: "ZX", scope: "post" }, showSequenceNumbers: { title : "Use sequence numbers", description: "'Yes' outputs sequence numbers on each block, 'Only on tool change' outputs sequence numbers on tool change blocks only, and 'No' disables the output of sequence numbers.", group : "formats", type : "enum", values : [ {title:"Yes", id:"true"}, {title:"No", id:"false"}, {title:"Only on tool change", id:"toolChange"} ], value: "true", scope: "post" }, sequenceNumberStart: { title : "Start sequence number", description: "The number at which to start the sequence numbers.", group : "formats", type : "integer", value : 10, scope : "post" }, sequenceNumberIncrement: { title : "Sequence number increment", description: "The amount by which the sequence number is incremented by in each block.", group : "formats", type : "integer", value : 10, scope : "post" }, optionalStop: { title : "Optional stop", description: "Outputs optional stop code during when necessary in the code.", group : "preferences", type : "boolean", value : true, scope : "post" }, separateWordsWithSpace: { title : "Separate words with space", description: "Adds spaces between words if 'yes' is selected.", group : "formats", type : "boolean", value : true, scope : "post" }, useRadius: { title : "Radius arcs", description: "If yes is selected, arcs are outputted using radius values rather than IJK.", group : "preferences", type : "boolean", value : true, scope : "post" }, maximumSpindleSpeed: { title : "Max spindle speed", description: "Defines the maximum spindle speed allowed by your machines.", group : "configuration", type : "integer", range : [0, 999999999], value : 6000, scope : "post" }, showNotes: { title : "Show notes", description: "Writes operation notes as comments in the outputted code.", group : "formats", type : "boolean", value : false, scope : "post" }, useCycles: { title : "Use cycles", description: "Specifies if canned drilling cycles should be used.", group : "preferences", type : "boolean", value : true, scope : "post" }, retractRateMultiplier: { title : "Tapping speed retract multiplier", description: "Specifies the multiplier for the tap feed and speed when retracting.", group : "preferences", type : "integer", value : 1, scope : "post" }, homePositionX: { title : "G98 home position X", description: "G98 X-axis home position.", group : "homePositions", type : "number", value : 0, scope : "post" }, homePositionZ: { title : "G98 home position Z", description: "G98 Z-axis home position.", group : "homePositions", type : "number", value : 0, scope : "post" } }; var singleLineCoolant = false; // specifies to output multiple coolant codes in one line rather than in separate lines // samples: // {id: COOLANT_THROUGH_TOOL, on: 88, off: 89} // {id: COOLANT_THROUGH_TOOL, on: [8, 88], off: [9, 89]} // {id: COOLANT_THROUGH_TOOL, on: "M88 P3 (myComment)", off: "M89"} var coolants = [ {id:COOLANT_FLOOD, on:8}, {id:COOLANT_MIST}, {id:COOLANT_THROUGH_TOOL}, {id:COOLANT_AIR, on:66}, {id:COOLANT_AIR_THROUGH_TOOL}, {id:COOLANT_SUCTION}, {id:COOLANT_FLOOD_MIST}, {id:COOLANT_FLOOD_THROUGH_TOOL}, {id:COOLANT_OFF, off:9} ]; var permittedCommentChars = " ABCDEFGHIJKLMNOPQRSTUVWXYZ0123456789.,=_-"; var gFormat = createFormat({prefix:"G", decimals:1}); var mFormat = createFormat({prefix:"M", decimals:1}); var spatialFormat = createFormat({decimals:(unit == MM ? 3 : 4), forceDecimal:true}); var xFormat = createFormat({decimals:(unit == MM ? 3 : 4), forceDecimal:true, scale:2}); // diameter mode var yFormat = createFormat({decimals:(unit == MM ? 3 : 4), forceDecimal:true}); var zFormat = createFormat({decimals:(unit == MM ? 3 : 4), forceDecimal:true}); var rFormat = createFormat({decimals:(unit == MM ? 3 : 4), forceDecimal:true}); // radius var fprFormat = createFormat({decimals:(unit == MM ? 4 : 5), forceDecimal:true}); var fpmFormat = createFormat({decimals:(unit == MM ? 0 : 1), forceDecimal:true}); var feedFormat = createFormat({decimals:(unit == MM ? 4 : 5), forceDecimal:true}); var iFormat = createFormat({decimals:(unit == MM ? 3 : 4), forceDecimal:true, scale:1}); var pitchFormat = createFormat({decimals:6, forceDecimal:true}); var toolFormat = createFormat({decimals:0, width:2, zeropad:true}); var seqFormat = createFormat({decimals:0, width:4, zeropad:true}); var rpmFormat = createFormat({decimals:0}); var secFormat = createFormat({decimals:3, forceDecimal:true}); // seconds - range 0.001-99999.999 var milliFormat = createFormat({decimals:0}); // milliseconds // range 1-9999 var taperFormat = createFormat({decimals:1, scale:DEG}); var peckFormat = createFormat({decimals:0, forceDecimal:false, trim:false, width:4, zeropad:true, scale:(unit == MM ? 1000 : 10000)}); var xOutput; // xOutput is defined in setDirectionX() var yOutput = createVariable({prefix:"Y"}, yFormat); var zOutput = createVariable({onchange:function () {retracted[Z] = false;}, prefix:"Z"}, zFormat); var subOutput = createVariable({prefix:"W", force:true}, spatialFormat); var feedOutput = createVariable({prefix:"F"}, feedFormat); var pitchOutput = createVariable({prefix:"F", force:true}, pitchFormat); var sOutput = createVariable({prefix:"S", force:true}, rpmFormat); // circular output var iOutput; // iOutput is defined in setDirectionX() var jOutput = createReferenceVariable({prefix:"J", force:true}, spatialFormat); var kOutput = createReferenceVariable({prefix:"K", force:true}, spatialFormat); var gMotionModal = createModal({}, gFormat); // modal group 1 // G0-G3, ... var gPlaneModal = createModal({onchange:function () {gMotionModal.reset();}}, gFormat); // modal group 2 // G17-19 var gFeedModeModal = createModal({}, gFormat); // modal group 5 // G94-95 var gSpindleModeModal = createModal({}, gFormat); // modal group 5 // G96-97 var gUnitModal = createModal({}, gFormat); // modal group 6 // G20-21 var gCycleModal = createModal({}, gFormat); // modal group 9 // G81, ... // fixed settings var gotSecondarySpindle = false; var gotTailStock = false; var WARNING_WORK_OFFSET = 0; var QCTP = 0; var TURRET = 1; var GANG = 2; var FRONT = -1; var REAR = 1; // collected state var sequenceNumber; var optionalSection = false; var restartBlock = false; var sectionNumber = 1; var forceSpindleSpeed = false; var tapping = false; var toolingData; var previousToolingData; var retracted = new Array(false, false, false); // specifies that the tool has been retracted to the safe plane function getCode(code) { switch (code) { case "PART_CATCHER_ON": return 82; case "PART_CATCHER_OFF": return 83; case "TAILSTOCK_ON": return 84; case "TAILSTOCK_OFF": return 85; case "ENABLE_C_AXIS": return 19; case "DISABLE_C_AXIS": return 20; // case "POLAR_INTERPOLATION_ON": // return gPolarModal.format(UNSUPPORTED); // case "POLAR_INTERPOLATION_OFF": // return gPolarModal.format(UNSUPPORTED); // case "STOP_LIVE_TOOL": // machineState.liveToolIsActive = false; // return mFormat.format(UNSUPPORTED); // case "STOP_MAIN_SPINDLE": // machineState.mainSpindleIsActive = false; // return mFormat.format(UNSUPPORTED); // case "STOP_SUB_SPINDLE": // machineState.subSpindleIsActive = false; // return mFormat.format(UNSUPPORTED); // case "START_LIVE_TOOL_CW": // machineState.liveToolIsActive = true; // return mFormat.format(UNSUPPORTED); // case "START_LIVE_TOOL_CCW": // machineState.liveToolIsActive = true; // return mFormat.format(UNSUPPORTED); case "START_MAIN_SPINDLE_CW": // machineState.mainSpindleIsActive = true; return mFormat.format(3); case "START_MAIN_SPINDLE_CCW": // machineState.mainSpindleIsActive = true; return mFormat.format(4); // case "START_SUB_SPINDLE_CW": // machineState.subSpindleIsActive = true; // return mFormat.format(UNSUPPORTED); // case "START_SUB_SPINDLE_CCW": // machineState.subSpindleIsActive = true; // return mFormat.format(UNSUPPORTED); // case "MAIN_SPINDLE_BRAKE_ON": // machineState.mainSpindleBrakeIsActive = true; // return cAxisBrakeModal.format(UNSUPPORTED); // case "MAIN_SPINDLE_BRAKE_OFF": // machineState.mainSpindleBrakeIsActive = false; // return cAxisBrakeModal.format(UNSUPPORTED); // case "SUB_SPINDLE_BRAKE_ON": // machineState.subSpindleBrakeIsActive = true; // return cAxisBrakeModal.format(UNSUPPORTED); // case "SUB_SPINDLE_BRAKE_OFF": // machineState.subSpindleBrakeIsActive = false; // return cAxisBrakeModal.format(UNSUPPORTED); case "FEED_MODE_UNIT_REV": return gFeedModeModal.format(95); case "FEED_MODE_UNIT_MIN": return gFeedModeModal.format(94); case "CONSTANT_SURFACE_SPEED_ON": return gSpindleModeModal.format(96); case "CONSTANT_SURFACE_SPEED_OFF": return gSpindleModeModal.format(97); // case "MAINSPINDLE_AIR_BLAST_ON": // return mFormat.format(UNSUPPORTED); // case "MAINSPINDLE_AIR_BLAST_OFF": // return mFormat.format(UNSUPPORTED); // case "SUBSPINDLE_AIR_BLAST_ON": // return mFormat.format(UNSUPPORTED); // case "SUBSPINDLE_AIR_BLAST_OFF": // return mFormat.format(UNSUPPORTED); // case "CLAMP_PRIMARY_CHUCK": // return mFormat.format(UNSUPPORTED); // case "UNCLAMP_PRIMARY_CHUCK": // return mFormat.format(UNSUPPORTED); // case "CLAMP_SECONDARY_CHUCK": // return mFormat.format(UNSUPPORTED); // case "UNCLAMP_SECONDARY_CHUCK": // return mFormat.format(UNSUPPORTED); // case "SPINDLE_SYNCHRONIZATION_ON": // machineState.spindleSynchronizationIsActive = true; // return gSynchronizedSpindleModal.format(UNSUPPORTED); // case "SPINDLE_SYNCHRONIZATION_OFF": // machineState.spindleSynchronizationIsActive = false; // return gSynchronizedSpindleModal.format(UNSUPPORTED); // case "START_CHIP_TRANSPORT": // return mFormat.format(UNSUPPORTED); // case "STOP_CHIP_TRANSPORT": // return mFormat.format(UNSUPPORTED); // case "OPEN_DOOR": // return mFormat.format(UNSUPPORTED); // case "CLOSE_DOOR": // return mFormat.format(UNSUPPORTED); default: error(localize("Command " + code + " is not defined.")); return 0; } } function isSpindleSpeedDifferent() { if (isFirstSection()) { return true; } if (getPreviousSection().getTool().clockwise != tool.clockwise) { return true; } if (tool.getSpindleMode() == SPINDLE_CONSTANT_SURFACE_SPEED) { if ((getPreviousSection().getTool().getSpindleMode() != SPINDLE_CONSTANT_SURFACE_SPEED) || rpmFormat.areDifferent(getPreviousSection().getTool().surfaceSpeed, tool.surfaceSpeed)) { return true; } } else { if ((getPreviousSection().getTool().getSpindleMode() != SPINDLE_CONSTANT_SPINDLE_SPEED) || rpmFormat.areDifferent(getPreviousSection().getTool().spindleRPM, spindleSpeed)) { return true; } } return false; } function formatSequenceNumber() { if (sequenceNumber > 9999) { sequenceNumber = getProperty("sequenceNumberStart"); } var seqno = "N" + seqFormat.format(sequenceNumber); sequenceNumber += getProperty("sequenceNumberIncrement"); return seqno; } /** Writes the specified block. */ function writeBlock() { var text = formatWords(arguments); if (!text) { return; } if (restartBlock) { writeWords2(":" + sectionNumber++, arguments); restartBlock = false; return; } if (getProperty("showSequenceNumbers") == "true") { if (optionalSection) { if (text) { writeWords("/", formatSequenceNumber(), text); } } else { writeWords2(formatSequenceNumber(), arguments); } } else { if (optionalSection) { writeWords2("/", arguments); } else { writeWords(arguments); } } } /** Writes the specified optional block. */ function writeOptionalBlock() { if (getProperty("showSequenceNumbers") == "true") { var words = formatWords(arguments); if (words) { writeWords("/", formatSequenceNumber(), words); } } else { writeWords2("/", arguments); } } function formatComment(text) { return "(MSG," + String(filterText(String(text).toUpperCase(), permittedCommentChars)).replace(/[()]/g, "") + ")"; } /** Writes the specified block - used for tool changes only. */ function writeToolBlock() { var show = getProperty("showSequenceNumbers"); setProperty("showSequenceNumbers", (show == "true" || show == "toolChange") ? "true" : "false"); writeBlock(arguments); setProperty("showSequenceNumbers", show); } /** Output a comment. */ function writeComment(text) { writeBlock(formatComment(text)); } function onOpen() { if (getProperty("useRadius")) { maximumCircularSweep = toRad(90); // avoid potential center calculation errors for CNC } yOutput.disable(); if (!getProperty("separateWordsWithSpace")) { setWordSeparator(""); } sequenceNumber = getProperty("sequenceNumberStart"); writeBlock("%"); if (programName) { writeComment(programName); } if (programComment) { writeComment(programComment); } // dump machine configuration var vendor = machineConfiguration.getVendor(); var model = machineConfiguration.getModel(); var description = machineConfiguration.getDescription(); if (getProperty("writeMachine") && (vendor || model || description)) { writeComment(localize("Machine")); if (vendor) { writeComment(" " + localize("vendor") + ": " + vendor); } if (model) { writeComment(" " + localize("model") + ": " + model); } if (description) { writeComment(" " + localize("description") + ": " + description); } } // dump tool information if (getProperty("writeTools")) { var zRanges = {}; if (is3D()) { var numberOfSections = getNumberOfSections(); for (var i = 0; i < numberOfSections; ++i) { var section = getSection(i); var zRange = section.getGlobalZRange(); var tool = section.getTool(); if (zRanges[tool.number]) { zRanges[tool.number].expandToRange(zRange); } else { zRanges[tool.number] = zRange; } } } var tools = getToolTable(); if (tools.getNumberOfTools() > 0) { for (var i = 0; i < tools.getNumberOfTools(); ++i) { var tool = tools.getTool(i); var compensationOffset = tool.isTurningTool() ? tool.compensationOffset : tool.lengthOffset; var comment = "T" + toolFormat.format(tool.number * 100 + compensationOffset % 100) + " " + (tool.diameter != 0 ? "D=" + spatialFormat.format(tool.diameter) + " " : "") + (tool.isTurningTool() ? localize("NR") + "=" + spatialFormat.format(tool.noseRadius) : localize("CR") + "=" + spatialFormat.format(tool.cornerRadius)) + (tool.taperAngle > 0 && (tool.taperAngle < Math.PI) ? " " + localize("TAPER") + "=" + taperFormat.format(tool.taperAngle) + localize("deg") : "") + (zRanges[tool.number] ? " - " + localize("ZMIN") + "=" + spatialFormat.format(zRanges[tool.number].getMinimum()) : "") + " - " + localize(getToolTypeName(tool.type)); writeComment(comment); } } } onCommand(COMMAND_START_CHIP_TRANSPORT); } function onComment(message) { writeComment(message); } /** Force output of X, Y, and Z. */ function forceXYZ() { xOutput.reset(); yOutput.reset(); zOutput.reset(); } function forceFeed() { feedOutput.reset(); } /** Force output of X, Y, Z, and F on next output. */ function forceAny() { forceXYZ(); forceFeed(); } function forceModals() { if (arguments.length == 0) { // reset all modal variables listed below if (typeof gMotionModal != "undefined") { gMotionModal.reset(); } if (typeof gPlaneModal != "undefined") { gPlaneModal.reset(); } if (typeof gAbsIncModal != "undefined") { gAbsIncModal.reset(); } if (typeof gFeedModeModal != "undefined") { gFeedModeModal.reset(); } } else { for (var i in arguments) { arguments[i].reset(); // only reset the modal variable passed to this function } } } function formatFeedMode(mode) { var fMode = (mode == FEED_PER_REVOLUTION) ? getCode("FEED_MODE_UNIT_REV") : getCode("FEED_MODE_UNIT_MIN"); if (fMode) { if (mode == FEED_PER_REVOLUTION) { feedFormat = createFormat({inherit:fprFormat}); } else { feedFormat = createFormat({inherit:fpmFormat}); } feedOutput = createVariable({prefix:"F"}, feedFormat); } return fMode; } function getFeed(f) { return feedOutput.format(f); // use feed value } function getSpindle() { if (getNumberOfSections() == 0) { return SPINDLE_PRIMARY; } if (getCurrentSectionId() < 0) { return getSection(getNumberOfSections() - 1).spindle == 0; } if (currentSection.getType() == TYPE_TURNING) { return currentSection.spindle; } else { if (isSameDirection(currentSection.workPlane.forward, new Vector(0, 0, 1))) { return SPINDLE_PRIMARY; } else if (isSameDirection(currentSection.workPlane.forward, new Vector(0, 0, -1))) { if (!gotSecondarySpindle) { error(localize("Secondary spindle is not available.")); } return SPINDLE_SECONDARY; } else { return SPINDLE_PRIMARY; } } } function ToolingData(_tool) { switch (_tool.turret) { // Positional Turret case 0: this.tooling = TURRET; this.toolPost = REAR; break; // QCTP X- case 101: this.tooling = QCTP; this.toolPost = FRONT; break; // QCTP X+ case 102: this.tooling = QCTP; this.toolPost = REAR; break; // Gang Tooling X- case 103: this.tooling = GANG; this.toolPost = FRONT; break; // Gang Tooling X+ case 104: this.tooling = GANG; this.toolPost = REAR; break; default: error(localize("Turret number must be 0 (main turret), 101 (QCTP X-), 102 (QCTP X+, 103 (gang tooling X-), or 104 (gang tooling X+).")); break; } this.number = _tool.number; this.comment = _tool.comment; this.toolLength = _tool.bodyLength; // HSMWorks returns 0 in tool.bodyLength if ((tool.bodyLength == 0) && hasParameter("operation:tool_bodyLength")) { this.toolLength = getParameter("operation:tool_bodyLength"); } } function setDirectionX() { xFormat.setScale(toolingData.toolPost == FRONT ? Math.abs(xFormat.getScale()) * -1 : Math.abs(xFormat.getScale())); iFormat.setScale(toolingData.toolPost == FRONT ? Math.abs(iFormat.getScale()) * -1 : Math.abs(iFormat.getScale())); xOutput = createVariable({onchange:function() {retracted[X] = false;}, prefix:"X"}, xFormat); iOutput = createReferenceVariable({prefix:"I"}, iFormat); } function onSection() { if (currentSection.getType() != TYPE_TURNING) { if (!hasParameter("operation-strategy") || (getParameter("operation-strategy") != "drill")) { if (currentSection.getType() == TYPE_MILLING) { error(localize("Milling toolpath is not supported.")); } else { error(localize("Non-turning toolpath is not supported.")); } return; } } var forceSectionRestart = optionalSection && !currentSection.isOptional(); optionalSection = currentSection.isOptional(); var turning = (currentSection.getType() == TYPE_TURNING); var insertToolCall = forceSectionRestart || isFirstSection() || currentSection.getForceToolChange && currentSection.getForceToolChange() || (tool.number != getPreviousSection().getTool().number) || (tool.compensationOffset != getPreviousSection().getTool().compensationOffset) || (tool.diameterOffset != getPreviousSection().getTool().diameterOffset) || (tool.lengthOffset != getPreviousSection().getTool().lengthOffset); var newSpindle = isFirstSection() || (getPreviousSection().spindle != currentSection.spindle); var newWorkOffset = isFirstSection() || forceSectionRestart || (getPreviousSection().workOffset != currentSection.workOffset); // work offset changes // determine which tooling holder is used if (!isFirstSection()) { previousToolingData = toolingData; } toolingData = new ToolingData(tool); toolingData.operationComment = ""; if (hasParameter("operation-comment")) { toolingData.operationComment = getParameter("operation-comment"); } toolingData.toolChange = insertToolCall; if (isFirstSection()) { previousToolingData = toolingData; } tapping = hasParameter("operation:cycleType") && ((getParameter("operation:cycleType") == "tapping") || (getParameter("operation:cycleType") == "right-tapping") || (getParameter("operation:cycleType") == "left-tapping") || (getParameter("operation:cycleType") == "tapping-with-chip-breaking")); setDirectionX(); if (insertToolCall && !isFirstSection()) { onCommand(COMMAND_COOLANT_OFF); forceXYZ(); // retract to safe plane writeRetract(); if (getProperty("optionalStop")) { onCommand(COMMAND_OPTIONAL_STOP); gMotionModal.reset(); } } if (insertToolCall) { restartBlock = true; xOutput.reset(); zOutput.reset(); feedOutput.reset(); forceModals(); writeBlock( gFormat.format(62), (unit == MM) ? gFormat.format(71) : gFormat.format(70), gMotionModal.format(1), formatFeedMode(FEED_PER_MINUTE), gFormat.format(98), xOutput.format(getProperty("homePositionX")), zOutput.format(getProperty("homePositionZ")), feedOutput.format(highFeedrate) ); retracted[X] = true; retracted[Z] = true; } // Output the operation description if (hasParameter("operation-comment")) { var comment = getParameter("operation-comment"); if (comment) { writeComment(comment); } } // Write out notes if (getProperty("showNotes") && hasParameter("notes")) { var notes = getParameter("notes"); if (notes) { var lines = String(notes).split("\n"); var r1 = new RegExp("^[\\s]+", "g"); var r2 = new RegExp("[\\s]+$", "g"); for (var line in lines) { var comment = lines[line].replace(r1, "").replace(r2, ""); if (comment) { writeComment(comment); } } } } if (insertToolCall) { // onCommand(COMMAND_COOLANT_OFF); if (tool.number > 99) { warning(localize("Tool number exceeds maximum value.")); } if ((toolingData.tooling == QCTP) || tool.getManualToolChange()) { var comment = formatComment(localize("CHANGE TO T") + tool.number + " " + localize("ON") + " " + localize((toolingData.toolPost == REAR) ? "REAR TOOL POST" : "FRONT TOOL POST")); writeBlock(mFormat.format(0), comment); } writeToolBlock("T" + toolFormat.format(tool.number), mFormat.format(6)); if (tool.comment) { writeComment(tool.comment); } } // set coolant after we have positioned at Z setCoolant(tool.coolant); forceAny(); gMotionModal.reset(); // Output modal commands here writeBlock(formatFeedMode(currentSection.feedMode)); if (gotTailStock) { writeBlock(currentSection.tailstock ? getCode("TAILSTOCK_ON") : getCode("TAILSTOCK_OFF")); } // writeBlock(mFormat.format(clampPrimaryChuck ? x : x)); // writeBlock(mFormat.format(clampSecondaryChuck ? x : x)); var initialPosition = getFramePosition(currentSection.getInitialPosition()); var spindleChanged = forceSpindleSpeed || newSpindle || isSpindleSpeedDifferent(); if (insertToolCall || spindleChanged || currentSection.feedMode != getPreviousSection().feedMode) { forceSpindleSpeed = false; startSpindle(false, true, initialPosition); } setRotation(currentSection.workPlane); if (currentSection.partCatcher) { engagePartCatcher(true); } gMotionModal.reset(); if (insertToolCall || tool.getSpindleMode() == SPINDLE_CONSTANT_SURFACE_SPEED) { if (getProperty("approachStyle") == "ZX") { writeBlock(gMotionModal.format(0), zOutput.format(initialPosition.z)); writeBlock(gMotionModal.format(0), xOutput.format(initialPosition.x), yOutput.format(initialPosition.y)); } else { writeBlock(gMotionModal.format(0), xOutput.format(initialPosition.x), yOutput.format(initialPosition.y), zOutput.format(initialPosition.z)); } gMotionModal.reset(); } // enable SFM spindle speed if (tool.getSpindleMode() == SPINDLE_CONSTANT_SURFACE_SPEED) { startSpindle(false, false, initialPosition); } } function onDwell(seconds) { if (seconds > 99999.999) { warning(localize("Dwelling time is out of range.")); } writeBlock(gFormat.format(4), "F" + secFormat.format(seconds)); } var pendingRadiusCompensation = -1; function onRadiusCompensation() { pendingRadiusCompensation = radiusCompensation; } function onRapid(_x, _y, _z) { var x = xOutput.format(_x); var y = yOutput.format(_y); var z = zOutput.format(_z); if (x || y || z) { if (pendingRadiusCompensation >= 0) { pendingRadiusCompensation = -1; switch (radiusCompensation) { case RADIUS_COMPENSATION_LEFT: writeBlock(gMotionModal.format(0), gFormat.format(41), x, y, z); break; case RADIUS_COMPENSATION_RIGHT: writeBlock(gMotionModal.format(0), gFormat.format(42), x, y, z); break; default: writeBlock(gMotionModal.format(0), gFormat.format(40), x, y, z); } } else { writeBlock(gMotionModal.format(0), x, y, z); } forceFeed(); } } var resetFeed = false; function onLinear(_x, _y, _z, feed) { if (isSpeedFeedSynchronizationActive()) { resetFeed = true; var threadPitch = getParameter("operation:threadPitch"); var slope = Math.abs((getCurrentPosition().x - _x) / (getCurrentPosition().z - _z)); var leadX = threadPitch * slope; gMotionModal.reset(); writeBlock( gMotionModal.format(33), xOutput.format(_x), yOutput.format(_y), zOutput.format(_z), conditional(leadX > 0, "I" + spatialFormat.format(leadX)), "K" + zFormat.format(threadPitch) ); return; } if (resetFeed) { resetFeed = false; forceFeed(); } var x = xOutput.format(_x); var y = yOutput.format(_y); var z = zOutput.format(_z); var f = getFeed(feed); if (x || y || z) { if (pendingRadiusCompensation >= 0) { pendingRadiusCompensation = -1; switch (radiusCompensation) { case RADIUS_COMPENSATION_LEFT: writeBlock(gMotionModal.format(isSpeedFeedSynchronizationActive() ? 32 : 1), gFormat.format(41), x, y, z, f); break; case RADIUS_COMPENSATION_RIGHT: writeBlock(gMotionModal.format(isSpeedFeedSynchronizationActive() ? 32 : 1), gFormat.format(42), x, y, z, f); break; default: writeBlock(gMotionModal.format(isSpeedFeedSynchronizationActive() ? 32 : 1), gFormat.format(40), x, y, z, f); } } else { writeBlock(gMotionModal.format(isSpeedFeedSynchronizationActive() ? 32 : 1), x, y, z, f); } } else if (f) { if (getNextRecord().isMotion()) { // try not to output feed without motion forceFeed(); // force feed on next line } else { writeBlock(gMotionModal.format(isSpeedFeedSynchronizationActive() ? 32 : 1), f); } } } function onCircular(clockwise, cx, cy, cz, x, y, z, feed) { if (isSpeedFeedSynchronizationActive()) { error(localize("Speed-feed synchronization is not supported for circular moves.")); return; } if (pendingRadiusCompensation >= 0) { error(localize("Radius compensation cannot be activated/deactivated for a circular move.")); return; } var start = getCurrentPosition(); var directionCode = (toolingData.toolPost == REAR) ? (clockwise ? 2 : 3) : (clockwise ? 3 : 2); if (isFullCircle()) { if (getProperty("useRadius") || isHelical()) { // radius mode does not support full arcs linearize(tolerance); return; } switch (getCircularPlane()) { case PLANE_XY: writeBlock(gMotionModal.format(directionCode), iOutput.format(cx - start.x, 0), jOutput.format(cy - start.y, 0), getFeed(feed)); break; case PLANE_ZX: writeBlock(gMotionModal.format(directionCode), iOutput.format(cx - start.x, 0), kOutput.format(cz - start.z, 0), getFeed(feed)); break; case PLANE_YZ: writeBlock(gMotionModal.format(directionCode), jOutput.format(cy - start.y, 0), kOutput.format(cz - start.z, 0), getFeed(feed)); break; default: linearize(tolerance); } } else if (!getProperty("useRadius")) { switch (getCircularPlane()) { case PLANE_XY: writeBlock(gMotionModal.format(directionCode), xOutput.format(x), yOutput.format(y), zOutput.format(z), iOutput.format(cx - start.x, 0), jOutput.format(cy - start.y, 0), getFeed(feed)); break; case PLANE_ZX: writeBlock(gMotionModal.format(directionCode), xOutput.format(x), yOutput.format(y), zOutput.format(z), iOutput.format(cx - start.x, 0), kOutput.format(cz - start.z, 0), getFeed(feed)); break; case PLANE_YZ: writeBlock(gMotionModal.format(directionCode), xOutput.format(x), yOutput.format(y), zOutput.format(z), jOutput.format(cy - start.y, 0), kOutput.format(cz - start.z, 0), getFeed(feed)); break; default: linearize(tolerance); } } else { // use radius mode var r = getCircularRadius(); if (toDeg(getCircularSweep()) > (180 + 1e-9)) { r = -r; // allow up to <360 deg arcs } switch (getCircularPlane()) { case PLANE_XY: writeBlock(gMotionModal.format(directionCode), xOutput.format(x), yOutput.format(y), zOutput.format(z), "P" + rFormat.format(r), getFeed(feed)); break; case PLANE_ZX: writeBlock(gMotionModal.format(directionCode), xOutput.format(x), yOutput.format(y), zOutput.format(z), "P" + rFormat.format(r), getFeed(feed)); break; case PLANE_YZ: writeBlock(gMotionModal.format(directionCode), xOutput.format(x), yOutput.format(y), zOutput.format(z), "P" + rFormat.format(r), getFeed(feed)); break; default: linearize(tolerance); } } } function onCycle() { } var saveShowSequenceNumbers; var pathBlockNumber = {start:0, end:0}; function onCyclePath() { saveShowSequenceNumbers = getProperty("showSequenceNumbers"); // buffer all paths and stop feeds being output feedOutput.disable(); setProperty("showSequenceNumbers", "false"); redirectToBuffer(); gMotionModal.reset(); if ((hasParameter("operation:grooving") && getParameter("operation:grooving").toUpperCase() != "OFF")) { forceXYZ(); } } function onCyclePathEnd() { setProperty("showSequenceNumbers", saveShowSequenceNumbers); // reset property to initial state feedOutput.enable(); var cyclePath = String(getRedirectionBuffer()).split(EOL); // get cycle path from buffer closeRedirection(); for (var line in cyclePath) { // remove empty elements if (cyclePath[line] == "") { cyclePath.splice(line); } } var verticalPasses; if (cycle.profileRoughingCycle == 0) { verticalPasses = false; } else if (cycle.profileRoughingCycle == 1) { verticalPasses = true; } else { error(localize("Unsupported passes type.")); return; } // output cycle data switch (cycleType) { case "turning-canned-rough": writeBlock(gFormat.format(verticalPasses ? 72 : 71), "P" + (getStartEndSequenceNumber(cyclePath, true)), "Q" + (getStartEndSequenceNumber(cyclePath, false)), "I" + xFormat.format(cycle.xStockToLeave), "K" + spatialFormat.format(cycle.zStockToLeave), "R" + spatialFormat.format(cycle.retractLength), "D" + spatialFormat.format(cycle.depthOfCut), getFeed(cycle.cutfeedrate) ); break; default: error(localize("Unsupported turning canned cycle.")); } for (var i = 0; i < cyclePath.length; ++i) { if (i == 0 || i == (cyclePath.length - 1)) { // write sequence number on first and last line of the cycle path setProperty("showSequenceNumbers", "true"); if ((i == 0 && pathBlockNumber.start != sequenceNumber) || (i == (cyclePath.length - 1) && pathBlockNumber.end != sequenceNumber)) { error(localize("Mismatch of start/end block number in turning canned cycle.")); return; } } writeBlock(cyclePath[i]); // output cycle path setProperty("showSequenceNumbers", saveShowSequenceNumbers); // reset property to initial state } } function getStartEndSequenceNumber(cyclePath, start) { if (start) { pathBlockNumber.start = sequenceNumber + conditional(saveShowSequenceNumbers == "true", getProperty("sequenceNumberIncrement")); return pathBlockNumber.start; } else { pathBlockNumber.end = sequenceNumber + getProperty("sequenceNumberIncrement") + conditional(saveShowSequenceNumbers == "true", (cyclePath.length - 1) * getProperty("sequenceNumberIncrement")); return pathBlockNumber.end; } } function getCommonCycle(x, y, z, r) { return [xOutput.format(x), yOutput.format(y), zOutput.format(z), "R" + spatialFormat.format(r)]; } function onCyclePoint(x, y, z) { if (isSameDirection(currentSection.workPlane.forward, new Vector(0, 0, 1)) || isSameDirection(currentSection.workPlane.forward, new Vector(0, 0, -1))) { // check direction } else { expandCyclePoint(x, y, z); return; } switch (cycleType) { case "thread-turning": error(localize("Threading cycle not supported.")); return; } if (!getProperty("useCycles")) { if (tapping) { error(localize("Tapping cycles cannot be expanded.")); return; } expandCyclePoint(x, y, z); return; } var F = (gFeedModeModal.getCurrent() == 95 ? cycle.feedrate / spindleSpeed : cycle.feedrate); var P = !cycle.dwell ? 0 : clamp(1, cycle.dwell * 1000, 99999999); // in milliseconds var dCode = "D" + (getSpindle() == SPINDLE_PRIMARY ? 0 : 2) + (tapping ? getProperty("retractRateMultiplier") : 0); switch (cycleType) { case "drilling": writeBlock(zOutput.format(cycle.clearance)); writeBlock( gCycleModal.format(81), getCommonCycle(x, y, z, cycle.retract), conditional(P > 0, "P" + milliFormat.format(P)), dCode, feedOutput.format(F) ); break; case "deep-drilling": if (P > 0) { expandCyclePoint(x, y, z); } else { writeBlock( gCycleModal.format(83), getCommonCycle(x, y, z, cycle.retract), "K" + spatialFormat.format(cycle.incrementalDepth), dCode, feedOutput.format(F) ); } break; case "tapping": case "left-tapping": case "right-tapping": F = tool.getThreadPitch(); // left handed and right handed tapping determined by spindle direction. Machine only supports rigid tapping cycle. writeBlock( gCycleModal.format(84), getCommonCycle(x, y, z, cycle.retract), dCode, pitchOutput.format(F), sOutput.format(spindleSpeed) ); break; case "boring": if (P > 0) { expandCyclePoint(x, y, z); } else { writeBlock( gCycleModal.format(85), getCommonCycle(x, y, z, cycle.retract), feedOutput.format(F) ); } break; default: if (tapping) { error(localize("Tapping cycles cannot be expanded.")); return; } expandCyclePoint(x, y, z); } } function onCycleEnd() { if (!cycleExpanded) { switch (cycleType) { case "thread-turning": forceFeed(); xOutput.reset(); zOutput.reset(); break; default: gCycleModal.reset(); } } } var currentCoolantMode = COOLANT_OFF; var coolantOff = undefined; var forceCoolant = false; function setCoolant(coolant) { var coolantCodes = getCoolantCodes(coolant); if (Array.isArray(coolantCodes)) { if (singleLineCoolant) { writeBlock(coolantCodes.join(getWordSeparator())); } else { for (var c in coolantCodes) { writeBlock(coolantCodes[c]); } } return undefined; } return coolantCodes; } function getCoolantCodes(coolant) { var multipleCoolantBlocks = new Array(); // create a formatted array to be passed into the outputted line if (!coolants) { error(localize("Coolants have not been defined.")); } if (tool.type == TOOL_PROBE) { // avoid coolant output for probing coolant = COOLANT_OFF; } if (coolant == currentCoolantMode && (!forceCoolant || coolant == COOLANT_OFF)) { return undefined; // coolant is already active } if ((coolant != COOLANT_OFF) && (currentCoolantMode != COOLANT_OFF) && (coolantOff != undefined) && !forceCoolant) { if (Array.isArray(coolantOff)) { for (var i in coolantOff) { multipleCoolantBlocks.push(coolantOff[i]); } } else { multipleCoolantBlocks.push(coolantOff); } } forceCoolant = false; var m; var coolantCodes = {}; for (var c in coolants) { // find required coolant codes into the coolants array if (coolants[c].id == coolant) { coolantCodes.on = coolants[c].on; if (coolants[c].off != undefined) { coolantCodes.off = coolants[c].off; break; } else { for (var i in coolants) { if (coolants[i].id == COOLANT_OFF) { coolantCodes.off = coolants[i].off; break; } } } } } if (coolant == COOLANT_OFF) { m = !coolantOff ? coolantCodes.off : coolantOff; // use the default coolant off command when an 'off' value is not specified } else { coolantOff = coolantCodes.off; m = coolantCodes.on; } if (!m) { onUnsupportedCoolant(coolant); m = 9; } else { if (Array.isArray(m)) { for (var i in m) { multipleCoolantBlocks.push(m[i]); } } else { multipleCoolantBlocks.push(m); } currentCoolantMode = coolant; for (var i in multipleCoolantBlocks) { if (typeof multipleCoolantBlocks[i] == "number") { multipleCoolantBlocks[i] = mFormat.format(multipleCoolantBlocks[i]); } } return multipleCoolantBlocks; // return the single formatted coolant value } return undefined; } function onSpindleSpeed(spindleSpeed) { if (rpmFormat.areDifferent(spindleSpeed, sOutput.getCurrent())) { writeBlock(sOutput.format(spindleSpeed)); } } function startSpindle(tappingMode, forceRPMMode, initialPosition) { var spindleDir; var _spindleSpeed; var spindleMode; var spindle; var maxSpeed = ""; var isSFM = tool.getSpindleMode() == SPINDLE_CONSTANT_SURFACE_SPEED; gSpindleModeModal.reset(); if ((getSpindle() == SPINDLE_SECONDARY) && !gotSecondarySpindle) { error(localize("Secondary spindle is not available.")); return; } if (getSpindle() == SPINDLE_SECONDARY) { spindle = mFormat.format(24); } else { spindle = mFormat.format(22); } if (getSpindle() == SPINDLE_SECONDARY) { spindleDir = tool.clockwise ? getCode("START_SUB_SPINDLE_CW") : getCode("START_SUB_SPINDLE_CCW"); } else { spindleDir = tool.clockwise ? getCode("START_MAIN_SPINDLE_CW") : getCode("START_MAIN_SPINDLE_CCW"); } var maximumSpindleSpeed = (tool.maximumSpindleSpeed > 0) ? Math.min(tool.maximumSpindleSpeed, getProperty("maximumSpindleSpeed")) : getProperty("maximumSpindleSpeed"); if (isSFM) { _spindleSpeed = tool.surfaceSpeed * ((unit == MM) ? 1 / 1000.0 : 1 / 12.0); if (forceRPMMode) { // RPM mode is forced until move to initial position if (xFormat.getResultingValue(initialPosition.x) == 0) { _spindleSpeed = maximumSpindleSpeed; } else { _spindleSpeed = Math.min((_spindleSpeed * ((unit == MM) ? 1000.0 : 12.0) / (Math.PI * Math.abs(initialPosition.x * 2))), maximumSpindleSpeed); } spindleMode = getCode("CONSTANT_SURFACE_SPEED_OFF"); } else { writeBlock(gFormat.format(92), sOutput.format(maximumSpindleSpeed)); spindleMode = getCode("CONSTANT_SURFACE_SPEED_ON"); } } else { _spindleSpeed = spindleSpeed; spindleMode = getCode("CONSTANT_SURFACE_SPEED_OFF"); } if (isSFM && !forceRPMMode) { if (currentSection.feedMode != FEED_PER_REVOLUTION) { error(localize("Feed per minute not supported in constant surface speed mode.")); } var _spindleSpeed = tool.surfaceSpeed * ((unit == MM) ? 1 / 1000.0 : 1 / 12.0); writeBlock( formatFeedMode(FEED_PER_REVOLUTION), gFormat.format(96), "S" + rpmFormat.format(_spindleSpeed), "R" + xFormat.format(initialPosition.x), spindle, spindleDir ); } else { writeBlock( isSFM ? "" : formatFeedMode(currentSection.feedMode), gFormat.format(97), "S" + rpmFormat.format(_spindleSpeed), spindle, spindleDir ); } } function onCommand(command) { switch (command) { case COMMAND_COOLANT_OFF: setCoolant(COOLANT_OFF); break; case COMMAND_COOLANT_ON: setCoolant(COOLANT_FLOOD); break; case COMMAND_LOCK_MULTI_AXIS: break; case COMMAND_UNLOCK_MULTI_AXIS: break; case COMMAND_START_CHIP_TRANSPORT: // getCode("START_CHIP_TRANSPORT"); break; case COMMAND_STOP_CHIP_TRANSPORT: // getCode("STOP_CHIP_TRANSPORT"); break; case COMMAND_BREAK_CONTROL: break; case COMMAND_TOOL_MEASURE: break; case COMMAND_ACTIVATE_SPEED_FEED_SYNCHRONIZATION: break; case COMMAND_DEACTIVATE_SPEED_FEED_SYNCHRONIZATION: break; case COMMAND_STOP: writeBlock(mFormat.format(0)); forceSpindleSpeed = true; forceCoolant = true; break; case COMMAND_OPTIONAL_STOP: writeBlock(mFormat.format(1)); forceSpindleSpeed = true; forceCoolant = true; break; case COMMAND_END: writeBlock(mFormat.format(2)); break; case COMMAND_SPINDLE_CLOCKWISE: switch (currentSection.spindle) { case SPINDLE_PRIMARY: writeBlock(mFormat.format(3)); break; case SPINDLE_SECONDARY: writeBlock(mFormat.format(143)); break; } break; case COMMAND_SPINDLE_COUNTERCLOCKWISE: switch (currentSection.spindle) { case SPINDLE_PRIMARY: writeBlock(mFormat.format(4)); break; case SPINDLE_SECONDARY: writeBlock(mFormat.format(144)); break; } break; case COMMAND_START_SPINDLE: onCommand(tool.clockwise ? COMMAND_SPINDLE_CLOCKWISE : COMMAND_SPINDLE_COUNTERCLOCKWISE); return; case COMMAND_STOP_SPINDLE: switch (currentSection.spindle) { case SPINDLE_PRIMARY: writeBlock(mFormat.format(5)); break; case SPINDLE_SECONDARY: writeBlock(mFormat.format(145)); break; } break; case COMMAND_ORIENTATE_SPINDLE: if (getSpindle() == 0) { writeBlock(mFormat.format(19)); // use P or R to set angle (optional) } else { writeBlock(mFormat.format(119)); } break; //case COMMAND_CLAMP: // TAG: add support for clamping //case COMMAND_UNCLAMP: // TAG: add support for clamping default: onUnsupportedCommand(command); } } function engagePartCatcher(engage) { if (engage) { // catch part here writeBlock(getCode("PART_CATCHER_ON"), formatComment(localize("PART CATCHER ON"))); } else { onCommand(COMMAND_COOLANT_OFF); writeRetract(); writeBlock(getCode("PART_CATCHER_OFF"), formatComment(localize("PART CATCHER OFF"))); forceXYZ(); } } function onSectionEnd() { // cancel SFM mode to preserve spindle speed // on acramatic sfm does not adjust speed for G00 moves. if (tool.getSpindleMode() == SPINDLE_CONSTANT_SURFACE_SPEED) { startSpindle(false, true, getFramePosition(currentSection.getFinalPosition())); } if (currentSection.partCatcher) { engagePartCatcher(false); } forceAny(); } /** Output block to do safe retract and/or move to home position. */ var XZ = 4; function writeRetract() { var words = []; // store all retracted axes in an array var singleLineRetract = false; // enables retract of all axes in a single block var retractAxes = []; // axes to retract // define home positions var _xHome; var _yHome; var _zHome; _xHome = machineConfiguration.hasHomePositionX() ? machineConfiguration.getHomePositionX() : getProperty("homePositionX"); _yHome = machineConfiguration.hasHomePositionY() ? machineConfiguration.getHomePositionY() : toPreciseUnit(0, MM); _zHome = machineConfiguration.getRetractPlane() != 0 ? machineConfiguration.getRetractPlane() : getProperty("homePositionZ"); if (arguments.length > 0) { for (var i in arguments) { retractAxes.push(arguments[i]); singleLineRetract = arguments[i] == XZ ? true : singleLineRetract; } } else { switch (getProperty("safePositionStyle")) { case "X": retractAxes.push(X); break; case "Z": retractAxes.push(Z); break; case "XZ": retractAxes.push(X, Z); break; case "ZX": retractAxes.push(Z, X); break; case "singleLineXZ": singleLineRetract = true; retractAxes.push(X, Z); break; } } // format home positions for (var i = 0; i < retractAxes.length; ++i) { switch (retractAxes[i]) { case X: words.push("X" + xFormat.format(_xHome)); retracted[X] = true; xOutput.reset(); break; case Y: if (yOutput.isEnabled()) { words.push("Y" + yFormat.format(_yHome)); yOutput.reset(); } break; case Z: words.push("Z" + zFormat.format(_zHome)); zOutput.reset(); retracted[Z] = true; break; case XZ: words.push("X" + xFormat.format(_xHome)); words.push("Z" + zFormat.format(_zHome)); retracted[X] = true; retracted[Z] = true; xOutput.reset(); zOutput.reset(); break; default: error(localize("Unsupported axis specified for writeRetract().")); return; } } for (var i = 0; i < words.length; ++i) { writeBlock(gFormat.format(98), singleLineRetract ? words : words[i]); if (singleLineRetract) { break; } } singleLineRetract = false; // singleLineRetract reset } function onClose() { optionalSection = false; onCommand(COMMAND_STOP_SPINDLE); onCommand(COMMAND_COOLANT_OFF); onCommand(COMMAND_STOP_CHIP_TRANSPORT); forceXYZ(); writeRetract();// change this to writeRetract(XZ) to force retract in XZ at the end of the program as a default onImpliedCommand(COMMAND_END); writeBlock(mFormat.format(2)); // stop program, spindle stop, coolant off } function setProperty(property, value) { properties[property].current = value; }